Precision sheet metal machining（ Development and production of prototype/Small-scale production / Sheet-metal processing ）
Chassis manufacturing（ Development and production of prototype/Small-scale production / Sheet-metal processing ）
Drawing（ Mass production / Metal press ）
CO2 welding（ Development and production of prototype/Small-scale production / Welding/Adhesive bonding ）
Spot welding（ Development and production of prototype/Small-scale production / Welding/Adhesive bonding ）
TIG welding (argon welding)（ Development and production of prototype/Small-scale production / Welding/Adhesive bonding ）
Arc welding（ Development and production of prototype/Small-scale production / Welding/Adhesive bonding ）
General jig designing（ Designing / Jig and tool designing ）
Welding jig designing（ Designing / Jig and tool designing ）
Sheet metal protocol manufacturing（ Development and production of prototype/Small-scale production / Sheet-metal processing ）
|Company name||ASAHI INDUSTRIES CORP.||Website|
Arakawa-ku Tokyo Japan
|Person in charge||Akihide Hashimoto|
|Telephone number||+81-3-3893-3029||Fax number||+81-3-3810-2393|
|Annual sales||Unregister||EMIDAS Member Number||33437|
|Main 3 products||
We are the general metal processing manufacturer of sheet metals and metal stamping as core businesses. We have 3 business sites, such as our head-quarter in Tokyo, Kamio plant in Saitama, and Hanamaki plant in Iwate. Among precision sheet metals and metal stamping, we mainly process stainless steels (SUS304, 316, 460, etc.), and SECC, SPCC, A1050, A5024, and etc. We have received high evaluation on cost performance.
Production and assembly of precision sheet metal, and press stamping products and parts
*Raising processing with oil pressure press, and lancets
*Square pipe, Circle pipe, Angle processing
Surface treatment processing (plating, coating, buff, flocking, and Teflon coating) of our main products
*We can deal with chromium free plating (trivalent chromium plating)
Active R&D & Suggestion of Cost Reduction
We participate in R&D meetings of customers at early stages. We have extensive experience in Value Engineering (VE) with calculation of mass production.
In addition, we suggest qualification suggestions of mass production, considering processing properties of mass production.
*Correspond with Many Kinds of High-Quality Products with Small Lot Size and Low Cost.
We produce more than 6000 products per month with the production line of a variety of products for precision sheet metal.
We collect and concentrate information and data, going through each factory in order to control state of progress of every production line.
* Urgent Requests of Repeating Products.
Production of repeating products, welding assembly, hair line
Not only by strengthening each manufacturing process, but also excluding inefficient production line, we have implemented urgent manufacture of repeating products of precision metal stamping.
* Combined Processing Products!
Combined products of sheet metals
Heat transmitters (SUS304) include combined processed, oil-pressure raising, machining processing, pipe bending, watertight welding, and combined processing.
In addition, we comprehensively accept orders of teflon processing, pile processing, buff treatment, hair line treatment, post-treatment, and precision sheet metal.
*We have know-how to handle difficult welding structures!
Precision sheet metals of cabinets and frames
We can deal with high-precision frame and welding structure with the standardized know-how. The high-precision level is required for implementation of controller panels just like the power resource unit shown in the picture. We have established the management system of stable qualification for products which require watertight inspection and darkroom examination.
*QDC Certification due to Industrial Line Balancing Optimization
We thoroughly manage smooth production, which doesn’t allow the bottle neck occur inside the manufacturing process and the facility. We have achieved high-quality, short delivery, low cost production systems without any overburden and waste. We have proposed optimum R&D and cost reduction best suited for customers.
[NEW!] Business Continuity Measures for Natural Disasters (BCP/BCM)
“Seamless” Coordination of 3 business sites: Tokyo, Kamio, and Hanamaki.
Thorough industrial management and information sharing is possible beyond the difference of production process and sites. We can provide standardized precision sheet metals.
We try our best not to allow any exterior factors and risks, including natural disasters, to stop our production line of our customers for stable provision.
<< We had never delayed production and deliveries on the occasion of Tohoku Earthquake in March, 2011. >>
Most recent update：2014-03-24
|Designing||Jig and tool designing||General jig designing Welding jig designing Mass production jig designing|
|Designing||Mold designing||General metal press die|
|Development and production of prototype/Small-scale production||Machining||Machining/Handles small-scale production (order from 1 piece) General-purpose milling Thread-cutting Spinning|
|Development and production of prototype/Small-scale production||NC machining||Machining (vertical) NC milling NC lathe machining|
|Development and production of prototype/Small-scale production||Electrical discharge machine||Wire electric discharge machining Electric discharge machining|
|Development and production of prototype/Small-scale production||Sheet-metal processing||Air-conditioning equipment manufacturing Kitchen unit manufacturing Can manufacturing Deburring Coating Mirror surface machining Hair line machining Thin wall (Thickness Sheet metal protocol manufacturing Chassis manufacturing Precision sheet metal machining NC set press Bending (over 3.0 m) 3-roll bending Bending (hydraulic) Pipe machining Angle machining Pipe bending|
|Development and production of prototype/Small-scale production||Blank cutting||Thin plate (below 6 mm) Thick plate (over 6 mm) CO2 laser machining Stainless steel Nitrogen cutting Turret punch press processing Shearing Cutting Laser and turret punch press processing Shearing (longer than 121.2 m) Corner shearing|
|Development and production of prototype/Small-scale production||Prototype processing||Welding Bending Chassis prototype manufacturing|
|Development and production of prototype/Small-scale production||Welding/Adhesive bonding||CO2 welding Spot welding TIG welding (argon welding) Arc welding Brazing Stud welding Other bonding methods|
|Mass production||Metal press||Bending Blanking Forming Single press (80 - 200 t) Iron Stainless steel Aluminum Brass Phosphor bronze Stainless steel material for spring Thickness Thickness Drawing|
|Mass production||Forging||Header machining|
|Surface treatment||Plating/Chemical conversion treatment||Iron Nickel (barrel) Chromium (barrel) Electroless nickel (barrel) Nickel (rack) Zinc (rack) Electroless nickel (rack) Chromate (general) Acid pickling Trivalent Chromate (barrel plating) Unichromate (white) Black chromate (black/green) Alumite (anode oxidation)|
|Surface treatment||Coating||Melamine coating Urethane coating Acrylic coating Air-spray coating Powder coating Electrostatic coating Flock coating Heat-resistant coating|
|Surface treatment||Polishing/Lapping||Lap mirror polishing Buffing Electropolishing|
|Surface treatment||Other surface treatment||Buffing Teflon coating|
|Parts manufacturing||Spring||Thin leaf spring|