Product Info

A trusted solution for metallic contamination. Magnetic separators enhance processing accuracy and reduce operational costs across various industrial sectors.

1. What Are Magnetic Impurities?
In industrial manufacturing—especially in cutting, grinding, or metal processing—metal particles such as iron filings often contaminate cutting fluids or coolants. These magnetic impurities can deteriorate product quality and damage machinery. To effectively eliminate such contaminants, Magnetic Separation Systems play a crucial role by maintaining fluid purity and extending equipment lifespan.

2. How Magnetic Separation Works
Magnetic separation systems operate using magnetic fields that attract ferromagnetic particles. Common types include:

- Magnetic Drum Separators: These use rotating drums embedded with magnets to continuously attract and separate metal contaminants from liquids as they flow past.
- Magnetic Bars/Rods: Positioned inside tanks or pipes, they trap fine metal particles as fluid flows by.

These systems can be used with both wet and dry materials and offer continuous, efficient operation without disrupting production.

3. Industrial Applications of Magnetic Separation
Magnetic separators are widely used in industries that require high material purity and contamination control, including:

- Metalworking: To remove ferrous debris from cutting fluids or grinding coolant
- Food Processing: To eliminate metallic contaminants for consumer safety
- Recycling: For efficient separation of metals from other recyclable materials
- Chemical Manufacturing: To ensure purity in powders and liquids during production

4. Beyond Separation: Added Value and Cost Savings
Magnetic separators provide more than just impurity removal—they offer economic and operational benefits:

- Reduce wear and tear on machinery
- Extend the life of coolants and other process fluids
- Minimize filter replacement costs
- Lower waste output and environmental impact

This makes them an ideal solution for sustainable and cost-effective manufacturing operations.

■ Why Choose Bunri Inc. and the Rolling Filter Conveyor MAL
Bunri Inc., a leading Japanese manufacturer, specializes in the design and production of advanced separation equipment for removing metal debris from cutting and grinding fluids. One of their standout solutions is the Rolling Filter Conveyor MAL, which offers hybrid separation capabilities for both magnetic and non-magnetic particles.

Key features of the MAL model include:

- Handles both ferromagnetic and non-magnetic materials in one system
- Integrated magnetic plate beneath the conveyor captures magnetic debris
- Perforated filtration plates trap non-magnetic particles
- Self-cleaning mechanism prevents filter clogging
- No backwash required—eliminates misting and enhances workplace cleanliness
- No disposable filter media—environmentally friendly and cost-efficient
- Built-in water drainage in discharge area—reduces coolant loss

Thanks to these features, the MAL system from Bunri Inc. is a smart investment for manufacturers seeking high performance, efficiency, and environmental responsibility in fluid and debris management.

For more details, please download the PDF or feel free to contact us directly.