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Implementation Benefits / Technology Category: Material conversion / Weight reduction / Plastic molding processing Development Objectives With technological innovation in carbon fiber and the introduction of high-efficiency molding processes, the adoption of CFRTP across various industries is accelerating. Requirements for Molding Manufacturers ① Understand the characteristics of CFRTP and improve molding technology and production efficiency. ② Ensure required performance and accommodate diverse product geometries. Development Effects Achieves strength comparable to 5000-series aluminum alloys, contributing to weight reduction as a metal substitute. Compared to conventional carbon fiber–reinforced pellet molding, it enables both improved strength and cost reduction.
| Main 3 products | Design and manufacturing of press molds Information equipment: Weak current comp Production of precision press parts for |
|---|---|
| Type of manufacturing | Jigs and tools Office automation equipment Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Mass production - Plastic - Injection molding 2:Designing - Mold designing - Injection molding die 3:Mass production - Metal press - Progressive press (35 - 80 t) 4:Die manufacturing - Press die - Progressive die 5:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 6:Mass production - Plastic - CFRP (carbon fiber reinforced plastic) 7:Die manufacturing - Plastic mold - Part processing 8:Mass production - Plastic - Engineering plastic 9:Mass production - Plastic - Elastomer 10:Mass production - Plastic - Dual molding |
We possess many vertical molding machines, such as 56 machines in Japan and 13 ones in Indonesia, and we have been supplying insert molding products to a variety of industries.
| Main 3 products | Electrical part Module case Wiring board. |
|---|---|
| Type of manufacturing | Industrial machinery Electronic parts Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Electric board and electronic part - Large current board 2:Designing - Mold designing - Injection molding die 3:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 4:Die manufacturing - Plastic mold - Insert molding die 5:Mass production - Plastic - PPS (polyphenylene sulfide) 6:Mass production - Plastic - PBT (polybutylene terephthalate) 7:Surface treatment - Plating/Chemical conversion treatment - Copper 8:Assembly/Inspection - Inspection - Metal press 9:Die manufacturing - Press die - Part processing 10:Mass production - Metal press - Brass |
Metal Injection Molding (MIM) is well known for producing small metal parts with complex geometries and high precision. However, it is often associated with high tooling costs and is commonly viewed as suitable only for mass production, making prototyping difficult. 【Our "Trial MIM Tooling" changes that ! 】 We offer a cost-effective solution specifically designed for prototyping and small-lot production. To meet different project needs, we provide three tooling plans with clear cost and volume ranges. ―What Is ”Trial MIM Tooling”? A plan designed for prototyping and very low-volume production runs ・MIM production available for limited quantities. ・Ideal for evaluation, testing, and initial product development. Tooling cost : from JPY 190,000 Quantity : up to 50 parts 【Plans for Repeat Orders and Higher Volumes】 We also offer tooling options optimized for repeat production as your required volume increases. ”Short-Run Tooling” — for Low-to-medium volume Production Tooling cost : from JPY 490,000 Quantity : up to 10,000 parts ”Production Tooling” — for Large-Volume Production Tooling cost : from JPY 980,000 Quantity : up to 100,000 parts Conditions apply. Please contact us for details. From prototyping to mass production, We supply the metal parts you need, when you need them. Initial consultation is welcome — We work closely with you to meet your production requirements. For more information, please contact us via our website. We look forward to hearing from you. 【What Is MIM (Metal Injection Molding)?】 Also known as metal powder injection molding, MIM is a manufacturing process in which fine metal powders are injection-molded and sintered. It excels at producing very small metal components with high precision, complex geometries, and three-dimensional shapes that are difficult to machine. We are the only company in Japan that develops MIM feedstock materials in-house for use in this process. 【Five Key Advantages of Our MIM Technology】 ✅Capable of fine, complex geometries with minimum wall thicknesses from 0.1 mm, including sharp edges ✅Threaded features and ultra-fine pins molded without secondary machining ✅Proven track record in medical, dental, food-processing, and aerospace-related components ✅Integrated in-house production, from tooling fabrication to surface treatments such as plating ✅ISO 9001 certified at both domestic and overseas facilities, ensuring reliable quality control
| Main 3 products | N/A |
|---|---|
| Type of manufacturing | Machine tools Industrial machinery Medical equipment |
| Recommended manufacturing category |
1:Mass production - Casting - Lost-wax 2:Mass production - Casting - Metal injection molding (MIM) 3:Mass production - Plastic - Handles small-scale production 4:Die manufacturing - Powder metallurgy mold - Powder metallurgy mold part manufacturing 5:Mass production - Casting - Aluminum alloy 6:Mass production - Casting - Cast-iron 7:Development and production of prototype/Small-scale production - Machining - Stainless steel 8:Development and production of prototype/Small-scale production - Machining - Casting 9:Assembly/Inspection - Inspection - Casting 10:Development and production of prototype/Small-scale production - Machining - Copper alloy |
We take digital camera reflectors from testing through to mass production. We process materials with high reflectivity. There are absolutely no scratches or oil.
| Main 3 products | Interior camera levers, lens mounts, camera reflectors Press stamping with plates made of special materials with a thickness of 0.03 Mold design, manufacturing, assembly, press stamping |
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| Type of manufacturing | Lighting equipment Audio-video equipment Electronic parts |
| Recommended manufacturing category |
1:Parts manufacturing - Machinery part - Optical parts manufacturing 2:Mass production - Metal press - Progressive press (35 - 80 t) 3:Parts manufacturing - Electrical part - Connector manufacturing 4:Die manufacturing - Spring mold - Leaf spring die 5:Mass production - Metal press - Thickness: below 0.2 mm 6:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 7:Die manufacturing - Press die - Drawing die |
NISHII FINE PRESS (THAILAND) CO., LTD. is based in Thailand and specializes in precision metal pressing, manufacturing small and ultra-thin metal components for industries such as optics and electronics. NISHII ENGINEERING CO., LTD., its parent company in Japan, developed advanced progressive die technology, which the company utilizes to deliver high-quality and efficient production processes. It serves a wide range of industries, including automotive, electronics, and optical equipment, ensuring reliable component supply. ■ Features ・Ultra-Thin Manufacturing Technology With experience in manufacturing metal parts as thin as 0.02mm, the company can meet the demands for products requiring extreme thinness and high precision. ・Versatility in Materials The company processes a wide range of materials, including steel, stainless steel, aluminum, brass, and special metals. ・Japanese-Quality Technology Leveraging production technology and quality control expertise from its parent company, NISHII ENGINEERING CO., LTD., the company ensures the same high-quality standards in Thailand as in Japan. ・Expertise in the Optics Industry The company demonstrates exceptional capabilities in the optical equipment and precision electronic components sectors, offering outstanding quality and reliability. ■ Technical Specifications ・Production Range: Supports thickness starting at 0.02mm ・Supported Materials: Steel, stainless steel, aluminum, brass, and other special metals ・Manufacturing Process: Precision metal pressing using progressive dies ・Production Scale: Capable of high-volume production while maintaining high accuracy NISHII FINE PRESS (THAILAND) CO., LTD. is committed to offering top-quality precision pressing technology to the Thai market by leveraging the expertise of its Japanese parent company to ensure customer satisfaction across all industries.
| Main 3 products | Automobile parts Manufacture of precision stamped parts Insert Molding |
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| Type of manufacturing | Not selected |
| Recommended manufacturing category |
1:Parts manufacturing - Machinery part - Optical parts manufacturing 2:Mass production - Metal press - Progressive press (35 - 80 t) 3:Parts manufacturing - Electrical part - Connector manufacturing 4:Die manufacturing - Spring mold - Leaf spring die 5:Mass production - Metal press - Thickness: below 0.2 mm 6:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 7:Die manufacturing - Press die - Drawing die |
[VR factory tour] Quick response of large metal parts processing, mold parts processing, machining, polishing We perform large metal processing in Kuwana city, Mie Prefecture. We have equipment specializing in processing large metal parts such as gate type machining center as the main, large horizontal machining centers, large surface grinders, CAD-CAM (2D, 3D), etc. We perform an integrated processing from procurement to polishing until finishing. [Processing technology of large parts processing specialization] We have a track record of processing in various fields such as mold parts, industrial machine parts, large cooking utensil parts, semiconductor production equipment parts, etc. Especially for mold parts, we have a track record of plastic injection molds, press molds, forging molds, die casting molds, etc. production for automotive industry. [Straightening] We have the know-how to remove material distortion due to processing heat and finish the product. We have a track record of processing a plate equivalent to 2000 x 1200 with flatness/parallelism of 0.01 and hole position accuracy of ±0.01. [Short delivery times] We have equipment specialized for unmanned processing even at night, including complex shapes, deep-cut shapes, and high-hardness materials. To provide quick production, we also handle 24 hours for finishing process. [Available work] Material: Iron (SS400, S45C, S50C, S55C, SKT4, SKD61, HPM1, HPM7, etc.) Aluminum, cast iron, stainless steel (SUS304) Size: 2500×4000 You may take a VR factory tour from the detailed link banner below. ○▲○▲○▲○▲○▲○▲○▲○▲○▲○▲○ ▲○▲○ Ito Hideo Tekkosho Co., Ltd. http://www.itohide.co.jp/ 2350 Hoshikawa, Kuwana City, Mie Prefecture 511-0912 TEL +81594-31-5158 FAX +81594-31-2048 e-mail: ito-hide@ace.ocn.ne.jp Person in charge: Yuichi Ito ○▲○▲○▲○▲○▲○▲○▲○▲○▲○▲○▲○▲○
| Main 3 products | Large mold parts (resin mold) Press mold Die-cast mold |
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| Type of manufacturing | Jigs and tools Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 2:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 3:Development and production of prototype/Small-scale production - Grinding processing - Plane grinding 4:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 5:Die manufacturing - Plastic mold - Part processing 6:Die manufacturing - Press die - Part processing 7:Die manufacturing - Plastic mold - Plate machining |
A snap that can be wrapped in your favorite color, a variety of sizes, and diverse fabrics.
| Main 3 products | Snaps Hooks |
|---|---|
| Type of manufacturing | Machine tools Home electrical appliances Electronic parts |
| Recommended manufacturing category |
1:Mass production - Metal press - Blanking 2:Assembly/Inspection - Assembly - Toy and sundries assembly 3:Mass production - Metal press - Brass 4:Mass production - Metal press - Thickness: 0.2 mm - 3.2mm 5:Die manufacturing - Press die - Designing 6:Die manufacturing - Press die - Part processing 7:Die manufacturing - Press die - Below 60 t |
"<Example of character engraving by electric discharge machining: Convex character discharge of JIS display mark> This is an example of the convex character discharge of the JIS display mark on the pin tip surface of high-speed tool steel SKH51 (high-speed steel). In this case, the character design of ""JIS"" was finished to a size of Φ0.5 mm around the mark engraved part. Regarding electric discharge machining as in this case, Saltec can perform consistent machining from electrode creation to engraving. <From general-purpose symbols and marks to customer-specific logos and brand designs> Regarding the engraving process of characters, Saltec can handle not only general identification signs and symbols such as JIS mark and recycling symbol, but also original designs such as logo mark, brand design and company emblem designed by the customer. Not only when the design mark data is prepared by the customer, but also for the design that has not been converted into data. We will respond from the data creation based on close discussion with the customer. If you have any problems with engraving such as identification mark, logo mark, brand design, company emblem, etc., please contact us. Saltec Co., Ltd. 46-2 Kamifunahashi, Inakadate-mura, Minamitsugaru-gun, Aomori Prefecture TEL: 0172-58-2281 mail: scad@saltec.co.jp"
| Main 3 products | Fine engraving Mold parts Mold design, production, processing |
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| Type of manufacturing | Not selected Jigs and tools Electronic parts |
| Recommended manufacturing category |
1:Surface treatment - Printing and others - Engraving 2:Development and production of prototype/Small-scale production - Machining - High rigid material 3:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Die manufacturing - Plastic mold - Part processing 5:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 6:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining |
【Development of PEEK resin injection needle: Ultra-precision fine mold technology 】 Succeeded in developing PEEK resin injection needle with our own ultra-precision fine mold technology. It is a PEEK resin injection needle made by integrated production from mold design and manufacturing to injection molding. This PEEK resin injection needle is designed, manufactured and molded by ultra-precision fine mold technology.. ＜Material＞ ・PEEK ※PEEK Click here for news articles about resin injection needles https://newswitch.jp/p/27857 ＜Processing＞ ・Injection molding ＜Features＞ ・Outer diameter 0.24 mm, inner diameter 0.07 mm, thickness is 0.085 mm at the thinnest part ・Production is stable due to injection molding ・The tip is rounded ・Environmentally Friendly ・Hypodermic needle for insulin ❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀ 〒358-0014 756-4 Miyadera, Iruma City, Saitama Prefecture TEL 04-2934-7683 FAX 04-2934-7684 HP：http://www.sayama-kanagata.co.jp/outline/index.html Facebook：https://www.facebook.com/SAYAMAmold Instagram：https://www.instagram.com/sayamamold_co.jp/?hl=ja ❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀
| Main 3 products | Plastic Molding Precision molds Quick prototype delivery |
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| Type of manufacturing | Electronic parts Electrical component for transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 2:Designing - Mold designing - Injection molding die 3:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 4:Die manufacturing - Plastic mold - Designing 5:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 6:Mass production - Plastic - Engineering plastic 7:Mass production - Plastic - PEEK (polyetheretherketone) |
| Main 3 products | casting MetalCasting HighPrecisionCasting |
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| Type of manufacturing | Heavy electric machinery Industrial machinery Kitchen |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Casting - Cast steel 3:Development and production of prototype/Small-scale production - Casting - 5kg or more 4:Mass production - Casting - Cast steel 5:Die manufacturing - Casting die - Die-casting die 6:Die manufacturing - Casting die - Die-casting part processing 7:Mass production - Casting - 5 kg and over |
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