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Aluminum die casting [Automotive parts, 2-wheel parts, general parts and office machine parts, etc.] ◆ Features The most commonly used die casting is aluminum alloy. This light and strong alloy has excellent corrosion resistant properties and is widely used in applications for various fields. ◆ Iwaki Diecast’s aluminum die casting production system We use a launder system, which enables us to always supply clean raw materials, when feeding the molten metal from the melting furnace to the holding furnace. The scrap material, which is generated during trimming, is returned to the melting furnace via an underground conveyor. Our casting equipment is automated featuring a unique manufacturing method that is both highly productive and very safe. It produces a smooth surface with a minimal number of blowholes. ◆ Melting process • Our melting is centralized with high thermal efficiency. • The molten metal is poured into the holding furnace using launders (troughs) and porters. • We supply clean molten metal with minimal temperature difference by using an electric furnace. ◆ Casting process • Our own automated and systematized facilities enable us to automate processes up to the separation of gates. • Our die temperature control enables us to make products of consistent quality. • Our management system CAMOS allows us to visually monitor the production status. ◆ Main usages Automotive parts, 2-wheel parts, general parts and office machine parts, etc.
| Main 3 products | Aluminum and zinc die cast products Ultra-high speed and precise zinc die cast products using special die casting constructions Iron and stainless steel injection molded parts…MIM (Metal Injection Molding) |
|---|---|
| Type of manufacturing | Not selected |
| Recommended manufacturing category |
1:Mass production - Plastic - Metal injection molding (MIM) 2:Mass production - Casting - Metal injection molding (MIM) 4:Mass production - Die-casting - Aluminum 5:Mass production - Casting - Cast steel 6:Designing - Mold designing - Casting die designing 7:Surface treatment - Plating/Chemical conversion treatment - Zinc die-cast 8:Die manufacturing - Casting die - 3D modeling 9:Mass production - Die-casting - 125 t or less 10:Mass production - Die-casting - 125 - 250 t |
Ceramics Processing, Component Arrangement, and Assembly! CE-RISE's manufacturing service Ceramic prototypes and ceramic products can be made from a single piece in as little as 5 days without molds (custom-made products are also available). (We can also handle custom-made products.) We can handle everything from small quantities to mass production. From drawing to quotation in 3 hours. Our skilled engineers manufacture ceramic parts with high hardness, heat resistance, corrosion resistance, and electrical insulation to support your manufacturing. Materials Combination of ceramics, resin, metal, glass, etc. Industries and Applications Medical equipment Machining】 Design + Ordering + Machining + Assembly Design + Ordering + Processing + Assembly Features CE-RISE can solve your current problems! Ceramics processing, parts arrangement, and assembly are available! One-stop service for all processes up to assembly! We deliver careful and accurate products with pride of Made in Japan. If you have any questions or concerns, please feel free to contact us. https://ceramic.co.jp/ Click here for inquiry form ↘↘ (click for details button 👇🏻) 📞TEL: 03-3755-0660
| Main 3 products | Ceramic Products Mass Production, prototype, manufacturing |
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| Type of manufacturing | Machine tools Medical equipment Lighting equipment |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - Machining 2:Mass production - Grinding processing - Plane grinding 3:Mass production - Grinding processing - Cylindrical grinding 4:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 5:Die manufacturing - Powder metallurgy mold - Metal die 6:Mass production - Mechanical processing - NC turning machining 7:Surface treatment - Other surface treatment - Shot blast 8:Mass production - Mechanical processing - NC milling machining 9:Development and production of prototype/Small-scale production - Jig manufacturing - Jig and tool manufacturing 10:Development and production of prototype/Small-scale production - Machining - Ceramic |
We possess many vertical molding machines, such as 56 machines in Japan and 13 ones in Indonesia, and we have been supplying insert molding products to a variety of industries.
| Main 3 products | Electrical part Module case Wiring board. |
|---|---|
| Type of manufacturing | Industrial machinery Electronic parts Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Electric board and electronic part - Large current board 2:Designing - Mold designing - Injection molding die 3:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 4:Die manufacturing - Plastic mold - Insert molding die 5:Mass production - Plastic - PPS (polyphenylene sulfide) 6:Mass production - Plastic - PBT (polybutylene terephthalate) 7:Surface treatment - Plating/Chemical conversion treatment - Copper 8:Assembly/Inspection - Inspection - Metal press 9:Die manufacturing - Press die - Part processing 10:Mass production - Metal press - Brass |
Inner diameter polishing, lap, cemented carbide, dies, battery We specialize in processing cemented carbide and hardened steel parts, producing start from 1 piece. We perform integrated production of precision jigs, mold parts, and parts for automated machines in-house. By performing carbide brazing, shrinkage fitting, cold fitting etc. partially, the parts durability is improved and will reduce the frequency of maintenance that lead to productivity improvement. Depending on parts shape and purpose, we propose shape for carbide specification. Please feel free to contact us. SATSUMA PRECISION CO., LTD Person in charge: Deno info2@satsumanet.co.jp http://www.satsumanet.co.jp/ 2-9 Shinden Nakamachi, Daito City, Osaka Prefecture 574-0056 TEL: +81-72-871-6714 FAX: +81-72-871-6641
| Main 3 products | Precision parts processing Press mold design&manufacturing Precision machine parts |
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| Type of manufacturing | Jigs and tools Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - High rigid material 2:Die manufacturing - Press die - Part processing 3:Development and production of prototype/Small-scale production - Grinding processing - Profile grinding 4:Development and production of prototype/Small-scale production - Grinding processing - Internal grinding 5:Die manufacturing - Press die - Plate machining 6:Surface treatment - Lap polishing - Lap polishing 7:Development and production of prototype/Small-scale production - NC machining - NC lathe machining |
[Machined SUS316L 3D shape, surface roughness, chemical/medical business] 【Material】 SUS316L 【Dimension】 Outer diameter φ95 【Lot】 1 to 100 pieces 【Precision】 ±0.05㎜ 【Processing method】 Machining, wire cut 【Industry/Application】 Chemical, semiconductor, medical business related 【Features】 This is a stainless steel precision item made of SUS316L that is used in the chemical and pharmaceutical industries. SUS316L clearly has inferior machinability when compared to SUS304. We chose and prepared a knife suited for SUS316L processing. As shown in the photo, the product has a round form, but through trial and error in setup and construction methods, we were able to finish it virtually entirely by machining. The slope at the top of the photo is where the liquid flows, so a severe surface roughness is required. Using optimal cutting tools and processing conditions, we are able to create a high surface roughness even when liquids flow through it. We carefully examine the blades and processing conditions used depending on the material and processing content, and strive to provide our customers with high-quality products in short delivery times. ☆Shimizu Trym Precision Inc., a manufacturer of precision parts and precision molds☆ 421-1 Shinden Nagasaki, Shimizu-ku, Shizuoka-shi, Shizuoka TEL：+8154-340-6631 FAX：+8154-340-5571 mail：eigyo@shimizutrym-pc.co.jp http://www.shimizutrym.co.jp/ We process anything from mold parts to industrial parts, precision parts, and ultra-precision parts regardless of material! by Nobita
| Main 3 products | Press mold parts Various metal/non-metal parts Semiconductor parts |
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| Type of manufacturing | Measuring machinery Industrial machinery Electronic parts |
| Recommended manufacturing category |
1:Die manufacturing - Press die - Manufacturing 2:Die manufacturing - Press die - Blanking die 3:Designing - Jig and tool designing - Mass production jig designing 4:Development and production of prototype/Small-scale production - Jig manufacturing - Mass production jig manufacturing 5:Parts manufacturing - Other parts - Blade manufacturing 6:Development and production of prototype/Small-scale production - Sheet-metal processing - Can manufacturing 7:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 8:Surface treatment - Polishing/Lapping - Mirror polishing 9:Assembly/Inspection - Assembly - Auto parts assembly 10:Designing - Jig and tool designing - General jig designing |
Stress-free shooting feeling We have developed a world’s smallest ultra precision stamping die handheld punch. *Visually check for punching positions is possible. *Longevity of sharpness With the smallest clearance of less than 0.005mm, outstanding sharpness lasts for a long time. In addition, It can be used on metallic foils that are difficult to process with ordinary hand punches without burrs, deformation, and appearance of foreign substances. *Light weight and compact size It is designed to be light weight and compact which can easily handled by females. It is possible to punch with applying less force, resulting in the increase of operational efficiency! Shock resistant design The jamming doesn’t appear even if it is dropped unintentionally. *Less foreign substances intervention will occur due to use of this product. We have 4 kinds of standard sizes! We also have 7 different colors, allowing you to apply them to recognize different manufacturing processes and shapes. It’s possible to add convenient options. Please send us documents with required measurements. For more details, please check our web site.
| Main 3 products | Design and production of ultra precision jigs Design and production of precision stamping dies, and production of precision stamping parts Production of precision machine parts and precision stamping die parts |
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| Type of manufacturing | Not selected Jigs and tools Industrial machinery |
| Recommended manufacturing category |
1:Die manufacturing - Press die - Blanking die 2:Parts manufacturing - Other parts - Blade manufacturing 3:Development and production of prototype/Small-scale production - Jig manufacturing - General jig manufacturing 4:Mass production - Metal press - Combined press-joining 5:Product manufacturing - Medical equipment manufacturing - Medical equipment manufacturing 6:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 7:Mass production - Grinding processing - Plane grinding 8:Surface treatment - Polishing/Lapping - Mirror polishing 9:Designing - Jig and tool designing - General jig designing 10:Die manufacturing - Cutting dies - Thomson punch |
Aluminum microfabrication technology: We have achieved horizontal microfabrication on A5052 with a diameter of 100 microns (0.1 mm), a depth of 300 microns (0.3 mm) and a pitch distance of 300 microns (0.3 mm). We also develop ultra-fine burr treatment.
| Main 3 products | Aluminum precision parts for semiconductor and LCD manufacturing equipment Aluminum precision parts for medical devices Microfabricated parts (can handle all types of materials) |
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| Type of manufacturing | Industrial machinery Medical equipment Jigs and tools |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Aluminum alloy 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 4:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 5:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 6:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing 7:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 8:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 9:Surface treatment - Polishing/Lapping - Mirror polishing 10:Surface treatment - Plating/Chemical conversion treatment - Aluminum |
We perform laser cutting (2D & 3D) by press working with laminated dies & ZAS dies, which are ideal for trial production and mass production of small and medium lots. Since it is a simple mold, it achieves a great cost performance that is incomparable with mass-produced molds and we can produce at the same level as mass-produced products. It is also effective for high-tensile steel materials used in automobile parts these days. Please have a look at company video on our website!
| Main 3 products | Prototype sheet metal ・ panel beating sheet metal (embossing) ・ precision sheet metal Laminated dies and ZAS dies (hydraulic press) drawing Small and medium lot mass production processing (SPCC, SPHC, SS, SUS, aluminum) |
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| Type of manufacturing | Industrial machinery Machine tools Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 2:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 3:Development and production of prototype/Small-scale production - Blank cutting - 3D laser machining 4:Mass production - Metal press - Bending 5:Mass production - Metal press - Drawing 6:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 7:Auto parts manufacturing - Body part - Fender 8:Development and production of prototype/Small-scale production - Machining - Spinning 9:Surface treatment - Plating/Chemical conversion treatment - Unichromate (white) 10:Surface treatment - Plating/Chemical conversion treatment - Parkerizing (phosphate film) |
"[Robot system that performs insert molding by horizontal plastic injection molding] From the user's point of view, it is a system integrator but also a user that enables easy-to-use system cunstruction."
| Main 3 products | Design and manufacture of precision injection molding Design and manufacture of robot system Design and manufacture of precision injection mold parts |
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| Type of manufacturing | Industrial machinery Telecommunication equipment Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Designing - Mold designing - Injection molding die 2:Designing - Industrial equipment designing - Automatic machinery manufacturing 3:Die manufacturing - Plastic mold - Injection molding die 4:Die manufacturing - Plastic mold - Insert molding die 5:Die manufacturing - Plastic mold - Thixo-molding die 6:Mass production - Plastic - Injection molding 7:Mass production - Plastic - Insert molding 8:Mass production - Plastic - Thixo-molding 9:Surface treatment - Coating - Resin coating 10:Surface treatment - Printing and others - Laser engraving |
For small lots of resin molds, we offer companies that employ fairly expensive production dies our injection molding using simple dies with excellent cost performance. We can make 100 to 10,000 units of injection molds as per your company's request.
| Main 3 products | Prototype models Vacuum-cast models (silicon models, acrylic form) Simple aluminum die production |
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| Type of manufacturing | Home electrical appliances Office automation equipment Telecommunication equipment |
| Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Injection molding die 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - Prototype processing - Vacuum injection molding 4:Mass production - Plastic - Injection molding 5:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 6:Parts manufacturing - Machinery part - Gear manufacturing 7:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 8:Development and production of prototype/Small-scale production - Prototype processing - Photoforming 9:Surface treatment - Coating - Air-spray coating 10:Assembly/Inspection - Inspection - Measuring |
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