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"◆ Issues We used to manufacture parts only by cutting, but we thought to find a method that yield stronger products and less costly. ◆ Our suggestion We offered to including forging in the process that is normally performed only by cutting which lead to quality improvement and cost reduction. ◆ Improvement results ① A boost in strength The brass rod used for forging has a very high viscosity, which led to an increase in strength. ② Work efficiency improvement by reducing man-hours Compared to hot forging, processing such as ""making a hexagonal shape"" and ""pulling out"" can be performed at once, so parts to be cut has decreased. ③ Cost reduction Since the material used for hot forging is smaller compared to cutting, the total material cost has been reduced by 50%."
| Main 3 products | Brass forging and cutting products Household equipment parts (gas equipment parts, faucet fitting parts, various fittings) Automobile parts / electrical parts / electric power parts |
|---|---|
| Type of manufacturing | Industrial machinery Electronic parts Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Mass production - Forging - Hot forging 2:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 3:Mass production - Forging - Brass 4:Parts manufacturing - Machinery part - Connection parts manufacturing 5:Mass production - Mechanical processing - Copper alloy 6:Parts manufacturing - Machinery part - Valve manufacturing 7:Surface treatment - Plating/Chemical conversion treatment - Nickel chromium (rack) 8:Development and production of prototype/Small-scale production - Machining - Bench lathe machining 9:Mass production - Forging - Below 500 g 10:Surface treatment - Plating/Chemical conversion treatment - Tin (barrel) |
We can cut cams from thin-wall products while retaining their roundness.
| Main 3 products | Semiconductor fabrication equipment components and professional camera components Computer components and Pneumatic/hydraulic device components Other precision components and cutting equipment in general |
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| Type of manufacturing | Industrial machinery Office automation equipment Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - Magnesium alloy 2:Mass production - Mechanical processing - Aluminum alloy 3:Mass production - Mechanical processing - Ultra-thin 4:Parts manufacturing - Machinery part - Optical parts manufacturing 5:Mass production - Mechanical processing - Complex turning machining 6:Mass production - Mechanical processing - Five-face/axes machining 7:Surface treatment - Plating/Chemical conversion treatment - Chemical conversion coating 8:Development and production of prototype/Small-scale production - Machining - Magnesium alloy 9:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 10:Surface treatment - Plating/Chemical conversion treatment - Magnesium |
Looking for micro pins with ultra-small through-holes (under Ø1.0 mm)? We specialize in manufacturing micro diameter pins with straight through-holes, using advanced processing technologies beyond conventional gun drilling or EDM. Our unique manufacturing method enables through-hole diameters as small as Ø0.1 mm, even in long-length components, supporting applications that require both miniaturization and high precision. These micro pins are widely applicable across medical devices, automotive components, semiconductor equipment, and precision engineering fields, contributing to improved performance and product innovation. [Key Capabilities] >Minimum inner diameter: Ø0.1 mm >Outer diameter: configurable (typically ID + Ø0.3 mm or more) >Maximum length: up to 300 mm (with OD features) / 1000 mm (straight type) >Inner diameter tolerance: 0 / +0.05 mm >Outer diameter tolerance: ±0.005 – ±0.02 mm >Surface roughness (ID): Ra 0.8 – 1.5 μm >Material: SUS304 Internal Surface Finishing (ID Polishing): ✓Available for diameters Ø0.1 mm and above. ✓Achievable roughness: Ra ≤ 0.05 μm (prototype: Ra 0.01 μm measured) ✓Enables improved performance such as reduced flow resistance for fluids and gases [Features] -Straight, precision through-holes in micro pins -Compatible with tapered, stepped, and complex outer geometries -Supports long and ultra-fine components -High-precision machining with stable quality -Available from single-piece / small lot production [Applications] >Custom medical needles (small lot / prototype) >Nozzles for dispensing, suction, and cooling >Gas/air vent pins for injection molding >Cooling pins for die casting molds >Sensor-related precision components [For Inquiries] WEBSITE：https://www.kk-takano.co.jp Email：takano@kk-takano.co.jp TEL:0276-22-6270 FAX:0276-22-6278
| Main 3 products | Punch,die,guide pin,bush for press mold Original oil-free tool (solid lubricant) Micro Pin Grinding for Medical Devices |
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| Type of manufacturing | Industrial machinery Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Grinding processing - NC cylindrical grinding 2:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 3:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 5:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 6:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 7:Surface treatment - Heat treatment - Vacuum quenching 8:Development and production of prototype/Small-scale production - Grinding processing - Profile grinding 9:Development and production of prototype/Small-scale production - Grinding processing - Centerless grinding 10:Development and production of prototype/Small-scale production - Machining - Stainless steel |
Aluminum die casting [Automotive parts, 2-wheel parts, general parts and office machine parts, etc.] ◆ Features The most commonly used die casting is aluminum alloy. This light and strong alloy has excellent corrosion resistant properties and is widely used in applications for various fields. ◆ Iwaki Diecast’s aluminum die casting production system We use a launder system, which enables us to always supply clean raw materials, when feeding the molten metal from the melting furnace to the holding furnace. The scrap material, which is generated during trimming, is returned to the melting furnace via an underground conveyor. Our casting equipment is automated featuring a unique manufacturing method that is both highly productive and very safe. It produces a smooth surface with a minimal number of blowholes. ◆ Melting process • Our melting is centralized with high thermal efficiency. • The molten metal is poured into the holding furnace using launders (troughs) and porters. • We supply clean molten metal with minimal temperature difference by using an electric furnace. ◆ Casting process • Our own automated and systematized facilities enable us to automate processes up to the separation of gates. • Our die temperature control enables us to make products of consistent quality. • Our management system CAMOS allows us to visually monitor the production status. ◆ Main usages Automotive parts, 2-wheel parts, general parts and office machine parts, etc.
| Main 3 products | Aluminum and zinc die cast products Ultra-high speed and precise zinc die cast products using special die casting constructions Iron and stainless steel injection molded parts…MIM (Metal Injection Molding) |
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| Type of manufacturing | Not selected |
| Recommended manufacturing category |
1:Mass production - Plastic - Metal injection molding (MIM) 2:Mass production - Casting - Metal injection molding (MIM) 4:Mass production - Die-casting - Aluminum 5:Mass production - Casting - Cast steel 6:Designing - Mold designing - Casting die designing 7:Surface treatment - Plating/Chemical conversion treatment - Zinc die-cast 8:Die manufacturing - Casting die - 3D modeling 9:Mass production - Die-casting - 125 t or less 10:Mass production - Die-casting - 125 - 250 t |
Ceramics Processing, Component Arrangement, and Assembly! CE-RISE's manufacturing service Ceramic prototypes and ceramic products can be made from a single piece in as little as 5 days without molds (custom-made products are also available). (We can also handle custom-made products.) We can handle everything from small quantities to mass production. From drawing to quotation in 3 hours. Our skilled engineers manufacture ceramic parts with high hardness, heat resistance, corrosion resistance, and electrical insulation to support your manufacturing. Materials Combination of ceramics, resin, metal, glass, etc. Industries and Applications Medical equipment Machining】 Design + Ordering + Machining + Assembly Design + Ordering + Processing + Assembly Features CE-RISE can solve your current problems! Ceramics processing, parts arrangement, and assembly are available! One-stop service for all processes up to assembly! We deliver careful and accurate products with pride of Made in Japan. If you have any questions or concerns, please feel free to contact us. https://ceramic.co.jp/ Click here for inquiry form ↘↘ (click for details button 👇🏻) 📞TEL: 03-3755-0660
| Main 3 products | Ceramic Products Mass Production, prototype, manufacturing |
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| Type of manufacturing | Machine tools Medical equipment Lighting equipment |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - Machining 2:Mass production - Grinding processing - Plane grinding 3:Mass production - Grinding processing - Cylindrical grinding 4:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 5:Die manufacturing - Powder metallurgy mold - Metal die 6:Mass production - Mechanical processing - NC turning machining 7:Surface treatment - Other surface treatment - Shot blast 8:Mass production - Mechanical processing - NC milling machining 9:Development and production of prototype/Small-scale production - Jig manufacturing - Jig and tool manufacturing 10:Development and production of prototype/Small-scale production - Machining - Ceramic |
We possess many vertical molding machines, such as 56 machines in Japan and 13 ones in Indonesia, and we have been supplying insert molding products to a variety of industries.
| Main 3 products | Electrical part Module case Wiring board. |
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| Type of manufacturing | Industrial machinery Electronic parts Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Electric board and electronic part - Large current board 2:Designing - Mold designing - Injection molding die 3:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 4:Die manufacturing - Plastic mold - Insert molding die 5:Mass production - Plastic - PPS (polyphenylene sulfide) 6:Mass production - Plastic - PBT (polybutylene terephthalate) 7:Surface treatment - Plating/Chemical conversion treatment - Copper 8:Assembly/Inspection - Inspection - Metal press 9:Die manufacturing - Press die - Part processing 10:Mass production - Metal press - Brass |
Inner diameter polishing, lap, cemented carbide, dies, battery We specialize in processing cemented carbide and hardened steel parts, producing start from 1 piece. We perform integrated production of precision jigs, mold parts, and parts for automated machines in-house. By performing carbide brazing, shrinkage fitting, cold fitting etc. partially, the parts durability is improved and will reduce the frequency of maintenance that lead to productivity improvement. Depending on parts shape and purpose, we propose shape for carbide specification. Please feel free to contact us. SATSUMA PRECISION CO., LTD Person in charge: Deno info2@satsumanet.co.jp http://www.satsumanet.co.jp/ 2-9 Shinden Nakamachi, Daito City, Osaka Prefecture 574-0056 TEL: +81-72-871-6714 FAX: +81-72-871-6641
| Main 3 products | Precision parts processing Press mold design&manufacturing Precision machine parts |
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| Type of manufacturing | Jigs and tools Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - High rigid material 2:Die manufacturing - Press die - Part processing 3:Development and production of prototype/Small-scale production - Grinding processing - Profile grinding 4:Development and production of prototype/Small-scale production - Grinding processing - Internal grinding 5:Die manufacturing - Press die - Plate machining 6:Surface treatment - Lap polishing - Lap polishing 7:Development and production of prototype/Small-scale production - NC machining - NC lathe machining |
[Machined SUS316L 3D shape, surface roughness, chemical/medical business] 【Material】 SUS316L 【Dimension】 Outer diameter φ95 【Lot】 1 to 100 pieces 【Precision】 ±0.05㎜ 【Processing method】 Machining, wire cut 【Industry/Application】 Chemical, semiconductor, medical business related 【Features】 This is a stainless steel precision item made of SUS316L that is used in the chemical and pharmaceutical industries. SUS316L clearly has inferior machinability when compared to SUS304. We chose and prepared a knife suited for SUS316L processing. As shown in the photo, the product has a round form, but through trial and error in setup and construction methods, we were able to finish it virtually entirely by machining. The slope at the top of the photo is where the liquid flows, so a severe surface roughness is required. Using optimal cutting tools and processing conditions, we are able to create a high surface roughness even when liquids flow through it. We carefully examine the blades and processing conditions used depending on the material and processing content, and strive to provide our customers with high-quality products in short delivery times. ☆Shimizu Trym Precision Inc., a manufacturer of precision parts and precision molds☆ 421-1 Shinden Nagasaki, Shimizu-ku, Shizuoka-shi, Shizuoka TEL：+8154-340-6631 FAX：+8154-340-5571 mail：eigyo@shimizutrym-pc.co.jp http://www.shimizutrym.co.jp/ We process anything from mold parts to industrial parts, precision parts, and ultra-precision parts regardless of material! by Nobita
| Main 3 products | Press mold parts Various metal/non-metal parts Semiconductor parts |
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| Type of manufacturing | Measuring machinery Industrial machinery Electronic parts |
| Recommended manufacturing category |
1:Die manufacturing - Press die - Manufacturing 2:Die manufacturing - Press die - Blanking die 3:Designing - Jig and tool designing - Mass production jig designing 4:Development and production of prototype/Small-scale production - Jig manufacturing - Mass production jig manufacturing 5:Parts manufacturing - Other parts - Blade manufacturing 6:Development and production of prototype/Small-scale production - Sheet-metal processing - Can manufacturing 7:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 8:Surface treatment - Polishing/Lapping - Mirror polishing 9:Assembly/Inspection - Assembly - Auto parts assembly 10:Designing - Jig and tool designing - General jig designing |
Stress-free shooting feeling We have developed a world’s smallest ultra precision stamping die handheld punch. *Visually check for punching positions is possible. *Longevity of sharpness With the smallest clearance of less than 0.005mm, outstanding sharpness lasts for a long time. In addition, It can be used on metallic foils that are difficult to process with ordinary hand punches without burrs, deformation, and appearance of foreign substances. *Light weight and compact size It is designed to be light weight and compact which can easily handled by females. It is possible to punch with applying less force, resulting in the increase of operational efficiency! Shock resistant design The jamming doesn’t appear even if it is dropped unintentionally. *Less foreign substances intervention will occur due to use of this product. We have 4 kinds of standard sizes! We also have 7 different colors, allowing you to apply them to recognize different manufacturing processes and shapes. It’s possible to add convenient options. Please send us documents with required measurements. For more details, please check our web site.
| Main 3 products | Design and production of ultra precision jigs Design and production of precision stamping dies, and production of precision stamping parts Production of precision machine parts and precision stamping die parts |
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| Type of manufacturing | Not selected Jigs and tools Industrial machinery |
| Recommended manufacturing category |
1:Die manufacturing - Press die - Blanking die 2:Parts manufacturing - Other parts - Blade manufacturing 3:Development and production of prototype/Small-scale production - Jig manufacturing - General jig manufacturing 4:Mass production - Metal press - Combined press-joining 5:Product manufacturing - Medical equipment manufacturing - Medical equipment manufacturing 6:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 7:Mass production - Grinding processing - Plane grinding 8:Surface treatment - Polishing/Lapping - Mirror polishing 9:Designing - Jig and tool designing - General jig designing 10:Die manufacturing - Cutting dies - Thomson punch |
Aluminum microfabrication technology: We have achieved horizontal microfabrication on A5052 with a diameter of 100 microns (0.1 mm), a depth of 300 microns (0.3 mm) and a pitch distance of 300 microns (0.3 mm). We also develop ultra-fine burr treatment.
| Main 3 products | Aluminum precision parts for semiconductor and LCD manufacturing equipment Aluminum precision parts for medical devices Microfabricated parts (can handle all types of materials) |
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| Type of manufacturing | Industrial machinery Medical equipment Jigs and tools |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Aluminum alloy 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 4:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 5:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 6:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing 7:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 8:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 9:Surface treatment - Polishing/Lapping - Mirror polishing 10:Surface treatment - Plating/Chemical conversion treatment - Aluminum |
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