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[Prototypes] Quick delivery without the use of molds! [Material] Iron Galvanized steel plate SECC [Size] t=2.0mm Product size: 360.5 x 46 x 69 [Lot] 1 to 50 [Accuracy] ±0.1 to ±0.5 [Processing method] Programming → Laser processing → Finishing → Countersink burring → M4 tapping → M3 tapping → Hemming (seam) → Bending [Industry/Application] Electrical parts Bracket used for part of the upper housing [Feature] This prototype product is utilized in electrical-related products. We have experience in handling prototypes for sheet metal processing from one piece. The outside perimeter of this product is finished after laser processing, and bending is performed after burring and tapping. As shown in the photo, there are several bends and the U-shaped tip is bent further inward, thus bending it into the product shape will be impossible if the order of bending is incorrect. We delivered this prototype within a week after receiving the order. We are pleased to discuss with you about your needs. Starting with a single prototype, please do not hesitate to contact us if you are experiencing any difficulties with prototypes, presses, or sheet metal. Zaou Seisakusho Co., Ltd. is a parts manufacturer that specializes in precision sheet metal processing by laser processing and press processing with a maximum capacity of 300 tons. In addition, in order to satisfy our customers' QCD, the biggest feature is that we are doing one-stop from mold making to press work in-house. As a post-press process, we comprehensively support caulking, tapping, spotting, welding, assembly, etc. We are currently working on improving our sales support. ◇Contact us◇ 225 Osawa Sengoku, Kaminoyama-shi, Yamagata 999-3122 TEL: +8123-672-2237 FAX: +8123-672-2418 https://www.zao-press.jp/ E-mail: y-suzuki@zao-press.co.jp Please contact Sales Department (PIC:Suzuki)
| Main 3 products | Automotive parts Copying machine, OA parts related Electrical parts |
|---|---|
| Type of manufacturing | Office automation equipment Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Mass production - Metal press - Progressive press (80 - 200 t) 2:Designing - Mold designing - Progressive die designing (auto) 3:Designing - Mold designing - Progressive die designing (light electrical) 4:Designing - Mold designing - Drawing metal press die designing 5:Designing - Mold designing - General metal press die 6:Mass production - Metal press - Single press (80 - 200 t) 7:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 8:Development and production of prototype/Small-scale production - Machining - Tapping 9:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - TIG welding (argon welding) 10:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Robot welding |
Material: SPH270C / Plate thickness: 6.0 mm / Hole diameter: 1.2. We can perform drilling with press stamping. By putting them inside progressive molds, we can drastically reduce costs. Special Characteristics 1. Production with hole machining precision of plus/minus 0.01 mm made possible 2. Shear surface length 80% or more 3. As for burrs, fracture surface molding nearly like burr removal of the same chamfer surface Material: SPHC Plate Thickness: 6.0 mm Hole Diameter: 1.2
| Main 3 products | Progressive mold designing Progressive mold manufacturing Progressive press stamping / cold forging |
|---|---|
| Type of manufacturing | Transportation equipment Electronic parts Office automation equipment |
| Recommended manufacturing category |
1:Mass production - Metal press - Progressive press (200 - 500 t) 2:Designing - Mold designing - Progressive die designing (auto) 3:Die manufacturing - Press die - Progressive die 4:Designing - Mold designing - Progressive die designing (light electrical) 5:Die manufacturing - Press die - Blanking die 6:Designing - Mold designing - NC data creation (press) 7:Mass production - Metal press - Progressive press (80 - 200 t) 8:Mass production - Metal press - Progressive press (35 - 80 t) 9:Die manufacturing - Press die - Die set machining 10:Designing - Mold designing - General metal press die |
"[Robot system that performs insert molding by horizontal plastic injection molding] From the user's point of view, it is a system integrator but also a user that enables easy-to-use system cunstruction."
| Main 3 products | Design and manufacture of precision injection molding Design and manufacture of robot system Design and manufacture of precision injection mold parts |
|---|---|
| Type of manufacturing | Industrial machinery Telecommunication equipment Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Designing - Mold designing - Injection molding die 2:Designing - Industrial equipment designing - Automatic machinery manufacturing 3:Die manufacturing - Plastic mold - Injection molding die 4:Die manufacturing - Plastic mold - Insert molding die 5:Die manufacturing - Plastic mold - Thixo-molding die 6:Mass production - Plastic - Injection molding 7:Mass production - Plastic - Insert molding 8:Mass production - Plastic - Thixo-molding 9:Surface treatment - Coating - Resin coating 10:Surface treatment - Printing and others - Laser engraving |
This is a pallet made from recycled materials of containers and packaging. We do product design and mold production. Type Size Weight Both sides 1100×1100×150 35 kg One side 1100 x 1100 x 150 34 kg, hand lift possible Both sides (light weight) 1100×1100×150 26 kg One side (light weight) 1100×1100×150 25 kg, hand lift possible Both sides (light weight) 1400 x 1100 x 140 34 kg Movable load: 1t (Dynamic load) ・ 3t (Static load) We also do sales. Please feel free to contact us for product design, mold production, manufacturing and sales of various pallets.
| Main 3 products | Automotive interior press die, dedicated machine for surface pressure tightening KP sheet, kenaf, deck, KPla sheet Recycling pallets, variable pallets, plastic floor board, pliers |
|---|---|
| Type of manufacturing | Not selected |
| Recommended manufacturing category |
1:Designing - Mold designing - General metal press die 2:Die manufacturing - Press die - Manufacturing 3:Die manufacturing - Press die - Blanking die 4:Die manufacturing - Press die - Designing 5:Development and production of prototype/Small-scale production - Prototype processing - Prototype/Small-lot molding 6:Mass production - Welding / welding - TIG welding (argon welding) 7:Development and production of prototype/Small-scale production - Jig manufacturing - General jig manufacturing |
Application: Used to grind stone, clinker, cement, coal, ore ... Common sizes: Ball Ball Diameter: 15-120mm Cylindrical ball with glass ruler: 10x10mm - 55x55mm Specifications: - Casting ball: Cr: 2%-30% - Ball rolling, forging: C45, 50Mn, 60Mn,... Main manufacturing, processing and manufacturing machinery equipment: - Disamatic automatic mold making line – Denmark, capacity 6,000 tons / year - Alphaset technology molding line – Omega, UK. Capacity 2,000 tons/ year. - Automatic ball rolling line – China, Vietnam. Capacity 12,000 tons/ year. - Continuous heat treatment line with a capacity of 30 tons/ day. - CNC machining center and sworn machining equipment system.
| Main 3 products | cast alloy products Space frame and steel structure Aluminum extrusion |
|---|---|
| Type of manufacturing | Jigs and tools Machine tools Construction material |
| Recommended manufacturing category |
1:Designing - Mold designing - Casting die designing |
<<Micro needle 100pcs diameter φ0.1>> We made 100pcs micro needles by our machining center. The diameter is 0.1mm Height is 0.8mm Material: STAVAX (Stainless steel X30Cr13 similar) 52±1 HRC This technique is used for medical or beauty. High precision is required in the fields related to human life like for medical or beauty. We can make those high precision products as Japanese quality. If you need a high precision product, please contact us! <For inquiries, please contact here> Headquarter Sales Department TEL: +81-143-55-5293 FAX: +81-143-55-5295 sales@chimera.co.jp
| Main 3 products | Molding (plastic) dies, press dies, various mold components processing, precision metal machining [design, manufacture, testing] In order to meet needs for quick delivery, we stock various die materials such as NAK, SKS, SKD, high speed steel and ultra-hard materials. With our high speed cutting machining center, |
|---|---|
| Type of manufacturing | Audio-video equipment Office automation equipment Electronic parts |
| Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Part processing 2:Designing - Mold designing - Injection molding die 3:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 4:Development and production of prototype/Small-scale production - Grinding processing - Jig boring 5:Development and production of prototype/Small-scale production - Grinding processing - Jig grinding 6:Die manufacturing - Press die - Plate machining 7:Die manufacturing - Press die - Die set machining 8:Die manufacturing - Plastic mold - Core and cavity machining 9:Die manufacturing - Plastic mold - Thin wall injection molding die 10:Die manufacturing - Plastic mold - Cassette-type molding die |
We possess many vertical molding machines, such as 56 machines in Japan and 13 ones in Indonesia, and we have been supplying insert molding products to a variety of industries.
| Main 3 products | Electrical part Module case Wiring board. |
|---|---|
| Type of manufacturing | Industrial machinery Electronic parts Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Electric board and electronic part - Large current board 2:Designing - Mold designing - Injection molding die 3:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 4:Die manufacturing - Plastic mold - Insert molding die 5:Mass production - Plastic - PPS (polyphenylene sulfide) 6:Mass production - Plastic - PBT (polybutylene terephthalate) 7:Surface treatment - Plating/Chemical conversion treatment - Copper 8:Assembly/Inspection - Inspection - Metal press 9:Die manufacturing - Press die - Part processing 10:Mass production - Metal press - Brass |
MAKINO V56 MC MillingCutting (NAK80)
| Main 3 products | injection Mold |
|---|---|
| Type of manufacturing | Telecommunication equipment Electrical component for transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Designing - Mold designing - Injection molding die 2:Designing - Product and part designing - Medical equipment designing 3:Die manufacturing - Casting die - Manufacturing |
We manufacture parts for press dies and die casting molds. By processing with 5-axis control machining center we implement short lead times for small lots(from 1 pc) of various products. The main materials we handle are DH31-S, SKD61, and DAC-MAGIC. We also have some materials for other products in the company, so we can respond quickly. Please contact us if you have any problems. ◆ Product details Product Name: Die casting mold parts Material: DH31-S (hot work tool steel) Size: 300×250×100mm Processing classification: Cutting/NC electric discharge machining Processing machine: V56I, EDNC series (Makino) ◆PR We proces not only mold parts, but also high-precision parts from prototypes. We have a high-speed 5-axis control machining center and other high-performance processing machines, and work on high-speed, precision, multi-axis processing technology rapidly. We provide high-quality parts such as machining centers, wire cuts, electric discharge machines, and coordinate measuring machines. Main industries: Design and manufacture of plastic (resin) molds, die casting mold parts processing, aircraft parts processing, etc. ◆Corporate information Riban Ishikawa Corporation 939-1846 62 Kunihiro, Nanto City, Toyama Prefecture TEL: 0763-62-1783 FAX:0763-62-2502 Home page: http://www.riban.co.jp
| Main 3 products | Die casting mold parts (Automotive) Plastic mold parts (OA) Plecision mold parts |
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| Type of manufacturing | Office automation equipment Transportation equipment |
| Recommended manufacturing category |
1:Die manufacturing - Casting die - Die-casting part processing 2:Designing - Mold designing - Injection molding die 3:Die manufacturing - Press die - Part processing 4:Development and production of prototype/Small-scale production - Machining - Simultaneous 5-axis machining 5:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 6:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 7:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) |
【Development of PEEK resin injection needle: Ultra-precision fine mold technology 】 Succeeded in developing PEEK resin injection needle with our own ultra-precision fine mold technology. It is a PEEK resin injection needle made by integrated production from mold design and manufacturing to injection molding. This PEEK resin injection needle is designed, manufactured and molded by ultra-precision fine mold technology.. ＜Material＞ ・PEEK ※PEEK Click here for news articles about resin injection needles https://newswitch.jp/p/27857 ＜Processing＞ ・Injection molding ＜Features＞ ・Outer diameter 0.24 mm, inner diameter 0.07 mm, thickness is 0.085 mm at the thinnest part ・Production is stable due to injection molding ・The tip is rounded ・Environmentally Friendly ・Hypodermic needle for insulin ❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀ 〒358-0014 756-4 Miyadera, Iruma City, Saitama Prefecture TEL 04-2934-7683 FAX 04-2934-7684 HP：http://www.sayama-kanagata.co.jp/outline/index.html Facebook：https://www.facebook.com/SAYAMAmold Instagram：https://www.instagram.com/sayamamold_co.jp/?hl=ja ❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀
| Main 3 products | Plastic Molding Precision molds Quick prototype delivery |
|---|---|
| Type of manufacturing | Electronic parts Electrical component for transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 2:Designing - Mold designing - Injection molding die 3:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 4:Die manufacturing - Plastic mold - Designing 5:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 6:Mass production - Plastic - Engineering plastic 7:Mass production - Plastic - PEEK (polyetheretherketone) |
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