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The wait is over for color smaples with powder laminate molding! We've tried producing with black, red and blue. Other colors are also available. They are not paint or dye! For all of you who thought "I don't like white much... Painting takes time and money," don't hesitate to ask us.
| Main 3 products | Plastic molding and processing RP prototype model production Product design |
|---|---|
| Type of manufacturing | Heavy electric machinery Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Plastic - Injection molding 2:Development and production of prototype/Small-scale production - Prototype processing - Powder sintering 3:Mass production - Plastic - Thermoset resin 4:Mass production - Plastic - Insert molding 5:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 6:Mass production - Plastic - GFRP (glass fiber reinforced plastic) 7:Mass production - Plastic - FRP (fiber reinforced plastic) |
[Rubber material performance evaluation test and material development support] We can assist in a wide range of areas as performance evaluation tests and material development support for rubber materials. Until now, we have assisted in various research and development projects. We would like to introduce our main handling tests. [Vulcanization test] "Vulcanization (cross-linking)" of rubber is to chemically bond the macromolecules polymers, to create a network structure. Vulcanization creates strong bonds between rubber molecules that increase elasticity and tensile strength. Before vulcanization, rubber stretches like chewing gum and does not return to its original shape, but vulcanized rubber is strongly bonded and tries to return to its original shape. Due to this action, a rubber like stretch and response occurs. The "vulcanization test" is to check the process from non-vulcanization to the end of vulcanization, and to confirm that there are no mistakes in the composition of materials and chemicals. At our company, we use it as a clue for performance evaluation during research and development. Also, perform vulcanization tests for each rubber kneading process in the mass production process is useful for quality control. [Curelastometer] The test equipment used for vulcanization tests is “curelastometer”. This device applies torsional vibration to a rubber test piece at a constant temperature and constant pressure, measures the torque received through the test piece, and measures the vulcanization characteristics of compounded rubber. This test equipment applies torsional vibration to a rubber test piece at a constant temperature and constant pressure, measures the torque received through the test piece and the vulcanization properties of compounded rubber. By using this equipment, it is possible to obtain a "vulcanization curve" that represents the process from unvulcanized to the end of vulcanization. The vulcanization curve will be greatly different just by changing the amount of chemicals to be blended. If we make a mistake in the type or amount of chemicals to be mixed, we can notice it because the shape of the vulcanization curve is different. In addition, this curve can provide information such as the speed at which vulcanization progresses and the appropriate vulcanization time guideline, and is also used when determining vulcanization conditions for rubber materials that have been compounded for the first time. We would like to be in charge of your rubber research and development. If you have any problems related to research and development, please contact us. We will carefully listen to your requests and propose solutions. You may check our other works below (Japanese only) [Entrusted testing] We create rubber test pieces and perform various tests. https://www.nc-net.or.jp/company/73335/product/detail/123465/ [Evaluation test] About compression set test https://www.nc-net.or.jp/company/73335/product/detail/124981/ [Evaluation test] About hardness measurement (IRHD) https://www.nc-net.or.jp/company/73335/product/detail/124296/ [Evaluation test] About hardness measurement (durometer) https://www.nc-net.or.jp/company/73335/product/detail/125103/ [Evaluation test] About specific gravity measurement https://www.nc-net.or.jp/company/73335/product/detail/125156/ [Evaluation test] About rubber adhesion and peeling test (Part 1) https://www.nc-net.or.jp/company/73335/product/detail/125217/ [Evaluation test] About rubber compression set test (Part 1) https://www.nc-net.or.jp/company/73335/product/detail/125701/ [Evaluation test] About rubber tear test (Part 1) https://www.nc-net.or.jp/company/73335/product/detail/125981/ Takaishi Industry Co., Ltd. https://takaishi-ind.co.jp/ [Rubber evaluation test vulcanization test cross-linking curelastometer]
| Main 3 products | Industrial rubber parts O-rings Integrated rubber molding |
|---|---|
| Type of manufacturing | Industrial machinery Kitchen Construction material |
| Recommended manufacturing category |
1:Mass production - Rubber - Compression molding 2:Mass production - Rubber - Rubber product prototype manufacturing 3:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 4:Development and production of prototype/Small-scale production - Prototype processing - Simplified/Molding 5:Designing - Test - Chemical analysis 6:Designing - Simulation - 3D modeling 7:Designing - Test - Specimen processing 8:Mass production - Rubber - EPT 9:Mass production - Rubber - Fluoro-rubber 10:Mass production - Rubber - NBR |
試作ワンストップソリューションで 課題を一気に解決します 製品開発の初期段階から量産前の試作金型成形まで、開発フェーズに併せたサービスや製品を提供いたします ＜開発フェーズ＞ [ 企画・デザイン ] → [ 設計 ] → [ モデリング ] → [ 試作 ] → [ 試作金型 ] ◆デザイン 製品化を見据えたプロダクトデザインをご提案いたします ◆リバースエンジニアリング ハイエンドスキャナを使用し実製品の形状を基に忠実な３Dデータを作成します ◆筐体・機構設計 筐体への機構部品の実装や機構を設計いたします ◆３Dモデリング 有機的な形状から、面精度を要求される工業製品まで、幅広く対応いたします。 ◆3Dプリント 比較的初期段階の試作確認や注型のマスタとして使用する機会が多い工法です。 ◆切削(樹脂、金属) 材料から製品形状を削り出す工法です 寸法精度や形状の再現性は高く厳密な確認が必要な場合に利用されます ◆注型(硬質、軟質、シリコン) 同一形状を複数個製作する場合や、 ゴムライク品を試作する場合に使用される工法です ◆その他の工法 板金、ギア、バネ、石膏鋳造、ＦＡＣＥ ＵＰ など ◆試作金型成形 試作型を使用して成形いたします 量産前の実材料での検証に活用いただけます
| Main 3 products | Trial production |
|---|---|
| Type of manufacturing | Not selected Not selected Not selected |
| Recommended manufacturing category |
1:Designing - Product and part designing - Model designing 2:Development and production of prototype/Small-scale production - Prototype processing - Model manufacturing 3:Designing - Simulation - 3D modeling 4:Designing - Data creation (3D scan) - 3D printer 5:Surface treatment - Coating - Resin coating 6:Surface treatment - Printing and others - Silk screen printing 7:Development and production of prototype/Small-scale production - Prototype processing - Simple mold, prototype mold |
[Water jet cutting process, iron, aluminum, stainless steel, zero heat generation] We perform cutting processing with a water jet. It is possible to cut various materials such as iron, aluminum, and stainless steel. Since water is used for processing, it can be processed without being affected by heat. Cutting is performed with ultra-high pressure water. Since no tools are used for machining, heat is not generated during machining and there is no deterioration or discoloration of the work. Therefore, it is ideal for processing heat-sensitive materials and suppressing distortion. We are also good at various laser processing. For cutting large sheet metal parts, leave it to Insmetal. http://www.insmetal.co.jp/lc.html
| Main 3 products | Folded product General welded products Laser/Welding |
|---|---|
| Type of manufacturing | Heavy electric machinery Industrial machinery Construction material |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Blank cutting - Laser processing (longer than 121.2 m) 2:Development and production of prototype/Small-scale production - Prototype processing - Welding 3:Development and production of prototype/Small-scale production - Sheet-metal processing - Can manufacturing 4:Development and production of prototype/Small-scale production - Sheet-metal processing - Pipe machining 5:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 6:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 7:Development and production of prototype/Small-scale production - Sheet-metal processing - 3D pipe machining 8:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 9:Development and production of prototype/Small-scale production - Blank cutting - Nitrogen cutting 10:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing |
Current Smart phones, tablets, and mobile devices’ monitor sizes are becoming larger and thinner, in other words, monitor surroundings are also becoming thinner. Since the place where the double sided tapes are applied to stabilize a glass cover and touch panel is becoming narrower, meaning balancing both adhesion strength and waterproof is one of the problems to be solved. At OTIS, by utilization of our unique process technologies, 【punching die/blade requirement】【analysis and analyze of materials】, we have achieved to punch press double sided tape pouch pressing with a width of 0.3mm. We also have achieved in manufacturing a variety of double-sided tapes: non-woven base, PET base, foam body base, Acryl foam, special base etc. Our facility is equipped with cutting plotter, in other words, a small lot sampling can be handled in a speedy manner. We can handle short lead time prototyping or mass production inquires clean room in Japan and/or China. Trust manufacturing service is also available.
| Main 3 products | Complex precision punching press for functional materials (cushion, double sided tape, film, sheet, metal foil, etc. ) Metal films (in-house developed shield gasket: conduction, contact, EMS protection, static electricity protection, shielding, and grounding) Designing and developing of rotary screen printers (functional materials), original processing machines, molds, and jigs. |
|---|---|
| Type of manufacturing | Telecommunication equipment Electronic parts Medical equipment |
| Recommended manufacturing category |
1:Mass production - Rubber - Press stamping 2:Development and production of prototype/Small-scale production - Prototype processing - Punching 3:Mass production - Plastic - Film-lamination 4:Mass production - Plastic - Sheet / film processing 5:Mass production - Rubber - Home electrical appliances 6:Mass production - Rubber - Tire, wheel, and other auto parts 7:Mass production - Rubber - Packing-related products 8:Mass production - Rubber - Mobile phones 9:Die manufacturing - Press die - Designing |
At the request of a camera manufacturer, we tested mechanical parts that fit around a shutter for two weeks that were nearly precise enough for mass production. We were praised for our speed with this assignment. The key was our knowledge of rolling analysis.
| Main 3 products | We're the prototype specialists! Metal and plastic test parts (automotive, TVs, digital cameras, digital video, mobile phones) Transportation equipment (power train system testing, drive system testing), electronic parts (digital camera lens barrels, mobile phone camera module testing) Injection molding dies, die-casting, test dies |
|---|---|
| Type of manufacturing | Transportation equipment Telecommunication equipment Industrial machinery |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - Five-face/axes machining 2:Development and production of prototype/Small-scale production - Prototype processing - Simple mold, prototype mold 3:Development and production of prototype/Small-scale production - Casting - die-cast 4:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 5:Die manufacturing - Plastic mold - Insert molding die 6:Mass production - Plastic - Thin wall molding |
Slide rack (mold rack) It can store heavy objects such as molds and jigs in three dimensions, and is effective in saving space and improving the work environment. The front overhanging frame is effective in preventing falls and is safe. Since it is a full-stroke type that allows you to pull out the slide shelf to the very end, even if the product is placed in the front or back, the work or parts in the back can be easily lifted out. Because it is made-to-order, it is possible to change the number of stages, dimensions, load capacity, etc. according to customer's request!
| Main 3 products | SIFTER SIEVE FRAME |
|---|---|
| Type of manufacturing | Jigs and tools Furniture Transportation equipment |
| Recommended manufacturing category |
1:Product manufacturing - Craftwork/Event and ceremonial goods - Wooden product manufacturing 2:Development and production of prototype/Small-scale production - Prototype processing - Welding 3:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - CO2 welding 4:Designing - Product and part designing - Wooden product designing 5:Mass production - Grinding processing - NC plane grinding 6:Development and production of prototype/Small-scale production - Machining - Router machining 7:Product manufacturing - Others - Transportation equipment manufacturing |
| Main 3 products | Robot Precision parts Shell pack blister |
|---|---|
| Type of manufacturing | Office automation equipment Electronic parts Medical equipment |
| Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Vacuum/Air pressure molding die 2:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 3:Die manufacturing - Plastic mold - Extrusion molding die 4:Mass production - Plastic - Vacuum molding 5:Mass production - Plastic - Air pressure molding 6:Material - Plastic material distribution - PP (polypropylene) 7:Mass production - Plastic - Biodegradable plastic |
| Main 3 products | Welding machine,slitting machine, cutting machine, eyeleting machine, for big/wide sheet |
|---|---|
| Type of manufacturing | Industrial machinery Construction material Jigs and tools |
| Recommended manufacturing category |
1:Product manufacturing - Production property - Other industrial machinery manufacturing 2:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 3:Product manufacturing - Construction and civil engineering machinery manufacturing - Civil engineering machinery manufacturing 4:Product manufacturing - Furniture/Interior - Fabric product manufacturing 5:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Other bonding methods 6:Development and production of prototype/Small-scale production - Jig manufacturing - Mass production jig manufacturing 7:Product manufacturing - Production property - Energy-saving equipment/Automatic instrument manufacturing |
鉛筆の芯から極小サイズの折鶴をマシニングセンターにて切削しました。 鉛筆の芯という事はカーボン（黒鉛タイプ）なので、欠けやすく、かなり脆い材質です。 その材質をここまでのサイズにひび割れを起こすことなく、仕上げました。 DMG森精機様主催のドリームコンテストにて金賞を頂きました。 近年では自動車業界の試作市場や、半導体装置部品などでも、かなり極小で精度もシビアな製品が多くなってきています。 高品質な切削加工は是非、野田プラスチック精工にお任せ下さい。 素材：鉛筆の芯（カーボン） サイズ：1.5×1.8 羽根の厚み 約0.05 樹脂・プラスチックの試作専門メーカー アルミ・真鍮・銅の試作品も承ります。 試作品は1個から、最短3日※ご相談ください。 短納期試作はお任せください。 野田プラスチック精工 愛知県大口町伝右2-88 TEL : 0587-50-0780 FAX : 0587-50-0451 担当：稲波雄二 詳しくはＨＰをご覧ください。 機械切削加工 5軸加工機(DMG MORI) （最大ワークサイズ Φ600 (X・Y) ＊450 (Z) ) マシニング(MAZAK) （最大ワークサイズ 1000（X）＊500（Y）＊350（Z）） マシニング(FANUC) （最大ワークサイズ 700（X）＊400（Y）＊300（Z）） NC旋盤(Φ400)・汎用旋盤・卓上旋盤 プレート加工 溶接・溶着・各曲げ加工 （真空成形・プレス成形・圧空成形・薄物成形 ・シートブロー成形・トリミング協力工場にて） 特殊加工 超精密加工・重合接着 造形加工・成形品（協力工場） 光造形－ABSライク、PPライク 粉末造形－ナイロン、ガラス入ナイロン 真空注型（シリコン型） 金型製作、射出成形、テフロンコーティング その他加工 3Dデータ製作・マスターモデル製作・樹脂型・検具・治具
| Main 3 products | Resin precision cutting Light metal (aluminum, brass, copper) cutting Acrylic transparent cutting |
|---|---|
| Type of manufacturing | Industrial machinery Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining |
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