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[Quick delivery, aluminum (A5052), 5-axis machine, total cutting, shaving] [Material] Aluminum (A5052) [Industry] Transportation equipment manufacturers [Accuracy] Geometric tolerance exist [Lot] 1-2 pieces/month [Processing method] Machining [Lead time] About 7 days *Depends on process situation [Feature] It is a part processing that requires multiple setups. We think what is best to process and what kind of distortion can be considered. This is a project that was fully processed using a 5-axis machine. We will make complex shapes with total cutting. Please feel free to contact us if you have any problems. Sawatetsu Co., Ltd. Address: 5-25 Suma Town, Hekinan City, Aichi Prefecture TEL: 0566-48-4831 FAX: 0566-48-5037 E-mail: office@sawatetsu.com Website: http://www.sawatetsu.com Person in charge: Ginnan
| Main 3 products | Parts processing for various products Prototype single item processing Can manufacturing, sheet metal, various surface treatments, assembly |
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| Type of manufacturing | Industrial machinery Measuring machinery Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 2:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 3:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Mass production - Plastic - CFRP (carbon fiber reinforced plastic) 5:Mass production - Mechanical processing - High precision 6:Development and production of prototype/Small-scale production - Machining - Gear hobber 7:Development and production of prototype/Small-scale production - Machining - Thread-cutting |
"[Robot system that performs insert molding by horizontal plastic injection molding] From the user's point of view, it is a system integrator but also a user that enables easy-to-use system cunstruction."
| Main 3 products | Design and manufacture of precision injection molding Design and manufacture of robot system Design and manufacture of precision injection mold parts |
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| Type of manufacturing | Industrial machinery Telecommunication equipment Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Designing - Mold designing - Injection molding die 2:Designing - Industrial equipment designing - Automatic machinery manufacturing 3:Die manufacturing - Plastic mold - Injection molding die 4:Die manufacturing - Plastic mold - Insert molding die 5:Die manufacturing - Plastic mold - Thixo-molding die 6:Mass production - Plastic - Injection molding 7:Mass production - Plastic - Insert molding 8:Mass production - Plastic - Thixo-molding 9:Surface treatment - Coating - Resin coating 10:Surface treatment - Printing and others - Laser engraving |
At the request of a camera manufacturer, we tested mechanical parts that fit around a shutter for two weeks that were nearly precise enough for mass production. We were praised for our speed with this assignment. The key was our knowledge of rolling analysis.
| Main 3 products | We're the prototype specialists! Metal and plastic test parts (automotive, TVs, digital cameras, digital video, mobile phones) Transportation equipment (power train system testing, drive system testing), electronic parts (digital camera lens barrels, mobile phone camera module testing) Injection molding dies, die-casting, test dies |
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| Type of manufacturing | Transportation equipment Telecommunication equipment Industrial machinery |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - Five-face/axes machining 2:Development and production of prototype/Small-scale production - Prototype processing - Simple mold, prototype mold 3:Development and production of prototype/Small-scale production - Casting - die-cast 4:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 5:Die manufacturing - Plastic mold - Insert molding die 6:Mass production - Plastic - Thin wall molding |
【Development of PEEK resin injection needle: Ultra-precision fine mold technology 】 Succeeded in developing PEEK resin injection needle with our own ultra-precision fine mold technology. It is a PEEK resin injection needle made by integrated production from mold design and manufacturing to injection molding. This PEEK resin injection needle is designed, manufactured and molded by ultra-precision fine mold technology.. ＜Material＞ ・PEEK ※PEEK Click here for news articles about resin injection needles https://newswitch.jp/p/27857 ＜Processing＞ ・Injection molding ＜Features＞ ・Outer diameter 0.24 mm, inner diameter 0.07 mm, thickness is 0.085 mm at the thinnest part ・Production is stable due to injection molding ・The tip is rounded ・Environmentally Friendly ・Hypodermic needle for insulin ❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀ 〒358-0014 756-4 Miyadera, Iruma City, Saitama Prefecture TEL 04-2934-7683 FAX 04-2934-7684 HP：http://www.sayama-kanagata.co.jp/outline/index.html Facebook：https://www.facebook.com/SAYAMAmold Instagram：https://www.instagram.com/sayamamold_co.jp/?hl=ja ❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀・❀
| Main 3 products | Plastic Molding Precision molds Quick prototype delivery |
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| Type of manufacturing | Electronic parts Electrical component for transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 2:Designing - Mold designing - Injection molding die 3:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 4:Die manufacturing - Plastic mold - Designing 5:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 6:Mass production - Plastic - Engineering plastic 7:Mass production - Plastic - PEEK (polyetheretherketone) |
Spout Industry: Food-related industry Resin used: PP Gate: Hot runner valve pin (Seiki Corporation) After finishing the processing of the mold base, we asked Seiki Corporation to incorporate it, then we incorporate hot runner. As shown in the picture, there are many wires due to many valve pins. It's hard to handle it in a very narrow place, but since we were used to it, we completed it in one day. [PR] ◇ Miyuki's main track record ・ Production of more than 5,000 molds for injection molding ・ Blow molding, pressure forming, in-mold molding, insert molding, and other various mold manufacturing ◇ Specialty field ・ Unscrewing multi-cavity mold for food, pharmaceuticals, cosmetics, etc. ・ multi-cavity hot runner molds ・ General-purpose resin such as PP and PE ・ Engineering plastics and super engineering plastics such as PA, POM, PPS ・ Molds for super engineering plastics molding with complicated mechanisms such as automotive and semiconductors ・and others ◇ Other capabilities ・ We also provide mold maintenance and repair made by other companies. ・ Please feel free to contact us if you have any problems with the mold, such as want to change the design but have no drawing. ◇ Company information 285 Arayashiki, Takaoka City, Toyama Prefecture 933-0319 MIYUKI CO.,LTD TEL: 0766-31-0646 FAX: 0766-31-0647
| Main 3 products | Hot runner mold, high cycle mold, multi-cavity mold, high durability injection molding mold Mold for injection molding of super engineering plastics such as PPS&fluorine, mold for insert molding Prototype, small lot molding, precision parts and jigs and tools production |
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| Type of manufacturing | Transportation equipment Medical equipment Stationery products |
| Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Injection molding die 2:Die manufacturing - Plastic mold - Insert molding die 3:Die manufacturing - Plastic mold - Thermoset resin die 4:Die manufacturing - Plastic mold - Blow molding die 5:Die manufacturing - Plastic mold - Vacuum/Air pressure molding die 6:Development and production of prototype/Small-scale production - Prototype processing - Simple mold, prototype mold 7:Mass production - Plastic - Injection molding 8:Development and production of prototype/Small-scale production - Prototype processing - Small-lot/Injection molding 9:Development and production of prototype/Small-scale production - Prototype processing - Prototype/Small-lot molding 10:Assembly/Inspection - Repair - Die repair |
We are experts of super engineering prastics.
| Main 3 products | connecter, chip spuit, Gundam pastic models |
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| Type of manufacturing | Office automation equipment Electronic parts Medical equipment |
| Recommended manufacturing category |
1:Die manufacturing - Plastic mold - Injection molding die for microfabrication (5 mm or smaller) 2:Die manufacturing - Plastic mold - Cassette-type molding die 3:Designing - Mold designing - Injection molding die 4:Designing - Simulation - 3D modeling 5:Product manufacturing - Medical equipment manufacturing - Medical equipment manufacturing 6:Mass production - Plastic - PEEK (polyetheretherketone) 7:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining |
| Main 3 products | Plastic gear mold small metal gear gear accuracy and testing |
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| Type of manufacturing | Industrial machinery Home electrical appliances Transportation equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Machinery part - Gear manufacturing 2:Die manufacturing - Plastic mold - Injection molding die 3:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 4:Die manufacturing - Plastic mold - Part processing 5:Die manufacturing - Plastic mold - Below 60 t 6:Die manufacturing - Plastic mold - 60 - 300 t 7:Die manufacturing - Casting die - Die-casting die 8:Mass production - Plastic - Insert molding 9:Die manufacturing - Plastic mold - Manufacturing 10:Mass production - Plastic - Engineering plastic |
Custom-made PROTOTYPE automotive parts Prototype automotive parts manufacturer of top class in Japan sample vehicle made with our technologies We have a variety of techniques for the prototype auto parts production
| Main 3 products | prototype sheet metal parts |
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| Type of manufacturing | Jigs and tools Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 2:Assembly/Inspection - Inspection - Metal press 3:Development and production of prototype/Small-scale production - Prototype processing - Prototype/Small-lot molding 4:Assembly/Inspection - Assembly - Auto parts assembly 5:Development and production of prototype/Small-scale production - Sheet-metal processing - Pipe machining 6:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 7:Die manufacturing - Plastic mold - Injection molding die 8:Designing - Mold designing - General metal press die 9:Development and production of prototype/Small-scale production - Prototype processing - Simple mold, prototype mold 10:Die manufacturing - Plastic mold - Insert molding die |
■ SUJ2 cylindrical roller with outer diameter accuracy of 1 micron In-house integrated production of cutting, polishing, grinding, heat treatment, surface treatment, and assembly processing. SUJ2 (high carbon chrome steel) SUS in general (SUS440C SUS304) ● Needle-shaped roller, knock pin, dowel pin, grooved pin ● Cylindrical roller, crowning roller, needle pin ● Precision shaft (Φ0.1 ~) Motor shaft, small diameter pin Specifications for rotating and linear precision rolling elements For bearings, linear guides, reduction gears, index tables
| Main 3 products | Manufacture of precision shafts, small diameter pins, positioning pins, needle pins Cylindrical roller, needle roller, crowning roller, rod roller High precision shaft / mirror surface shaft |
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| Type of manufacturing | Industrial machinery Electrical component for transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Machinery part - Shaft and roller manufacturing 2:Mass production - Grinding processing - Centerless grinding 3:Mass production - Mechanical processing - Fine particle material accepted 4:Surface treatment - Polishing/Lapping - Mirror polishing 5:Mass production - Mechanical processing - Automatic screw machining 6:Mass production - Mechanical processing - High precision 7:Mass production - Mechanical processing - High strength |
We have installed a Markforged 3D printer. The material can be composed of Onyx, a highly heat-resistant micro carbon fiber filled nylon. We also handle PLA in a variety of colors. Even using resin, we are able to produce materials with flexibility, elasticity, frictional force, shock resistance, and vibration absorption qualities similar to rubber. We can also handle plastics with metal-like strength by employing various reinforced grades such as carbon fiber, glass fiber, and high heat-resistant glass fiber. Rather of utilizing a 3D printer to determine the shape of a traditional model, it is now possible to produce replaceable pieces. 3D form processing is also possible. In addition, we also create prototypes before molding, which is difficult with cutting. We will choose the best processing option from among cutting, gluing, welding, and 3D printers, so please contact us if you have any queries about how to proceed.
| Main 3 products | Plastic Components for a Variety of Industrial Machineries Draft Chambers and Scrubbers Energy Saving Products |
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| Type of manufacturing | Industrial machinery Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - NC milling machining 2:Mass production - Mechanical processing - Complex turning machining 3:Mass production - Mechanical processing - NC turning machining 4:Mass production - Mechanical processing - Automatic screw machining 5:Development and production of prototype/Small-scale production - Prototype processing - Bending 6:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 7:Mass production - Mechanical processing - Screw cutting machining 8:Mass production - Mechanical processing - High precision 9:Mass production - Mechanical processing - Turning machining(plastic) 10:Development and production of prototype/Small-scale production - Grinding processing - NC plane grinding |
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