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[Use] Joint parts [Product Name] Shaft [Material] SUS304 [Material diameter] φ85 [Lot] 50pcs [Process] Material-Forging-Machining (Drilling)-Heat Treatment (Solid solution)-Shot Blasting-Shipping Conventionally, the flange part and the shaft part were manufactured by welding. By integrating by forging, we provide a cost advantage. We had been outsourced for drilling, but we were able to shorten the delivery time by handling drilling as well. (Introduced a new CNC lathe in November 2015)
| Main 3 products | Gears and shafts of speed reducer for construction machines, transport machines, agricultural machines, etc. Valve stems and anchor bolts for waterworks and marine vessel gate valves Machine tools, textile machine spindles, various roller shafts |
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| Type of manufacturing | Heavy electric machinery Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Mass production - Forging - Upsetter forging 2:Mass production - Forging - Drop hammer 3:Mass production - Forging - Hot forging 4:Mass production - Forging - Press forging 5:Surface treatment - Heat treatment - Quenching 6:Surface treatment - Heat treatment - Normalizing 7:Surface treatment - Heat treatment - Annealing 8:Surface treatment - Heat treatment - Stress relief annealing (SR treatment) 9:Surface treatment - Other surface treatment - Shot blast 10:Surface treatment - Heat treatment - Straightening annealing |
The hollow bolt makes it possible to reduce the weight and high strength at the same time. By the original process that acquired a patent, we can manufacture bolts with a hollow interior. Since the hollow part of the internal bolt can carry out the function of a pipe such as the passing of gas and liquid as well as its original role as a fastener, we can say that the bolt is helpful in various uses. In addition, non-through (wall) shape is possible to manufacture, and we can also make a design which adapts to other objects. Regarding the specifications considering the global environment such as improving the fuel consumption rate by the weight reduction, we assure that various industrial customers will be satisfied with our products. [Weight Reduction Example] M12×75 Solid flange bolt ：86g ↓↓↓ M12x75 Hollow flange bolt：54.7g ☆36% weight reduction☆
| Main 3 products | Long Bolt,Hollow Bolt |
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| Type of manufacturing | Industrial machinery Construction material Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Forging - Cold forging 2:Parts manufacturing - Bolt/Screw/Nut - Bolt manufacturing 3:Parts manufacturing - Bolt/Screw/Nut - Screw manufacturing 4:Mass production - Forging - Header machining 5:Mass production - Forging - Press forging 6:Mass production - Forging - Iron 7:Mass production - Forging - Aluminum |
"◆ Issues We used to manufacture parts only by cutting, but we thought to find a method that yield stronger products and less costly. ◆ Our suggestion We offered to including forging in the process that is normally performed only by cutting which lead to quality improvement and cost reduction. ◆ Improvement results ① A boost in strength The brass rod used for forging has a very high viscosity, which led to an increase in strength. ② Work efficiency improvement by reducing man-hours Compared to hot forging, processing such as ""making a hexagonal shape"" and ""pulling out"" can be performed at once, so parts to be cut has decreased. ③ Cost reduction Since the material used for hot forging is smaller compared to cutting, the total material cost has been reduced by 50%."
| Main 3 products | Brass forging and cutting products Household equipment parts (gas equipment parts, faucet fitting parts, various fittings) Automobile parts / electrical parts / electric power parts |
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| Type of manufacturing | Industrial machinery Electronic parts Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Mass production - Forging - Hot forging 2:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 3:Mass production - Forging - Brass 4:Parts manufacturing - Machinery part - Connection parts manufacturing 5:Mass production - Mechanical processing - Copper alloy 6:Parts manufacturing - Machinery part - Valve manufacturing 7:Surface treatment - Plating/Chemical conversion treatment - Nickel chromium (rack) |
[Gear shape automotive parts made by cold forging only. We handle from prototype development to mass production] Material: Iron Industry: Automobiles (automotive parts) Features: This is an example of machined parts (gear shape) of important safety parts by press working and cutting. We are a professional in automotive parts manufacturing and cold forging manufacturing. We can handle complicated shapes too. Please feel free to contact us.
| Main 3 products | Automotive parts Construction machinery parts High pressure coolant pump parts |
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| Type of manufacturing | Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Forging - Cold forging |
material: SCM/SCR usage: speed reduction part process: heat forging + cold forging size: Φ100～Φ220 1.5ｋｇ～10ｋｇ characteristic: no rap processing, wheel grinding. (wheel precision forging) no grinding process but similar finishing as JIS2.
| Main 3 products | Forging metallic parts Manufacturing metallic products Heat treatment |
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| Type of manufacturing | Not selected Not selected Not selected |
| Recommended manufacturing category |
1:Mass production - Forging - Hot forging |
Forged parts Automotive electronics Construction Architecture Thailand 1. Forged parts (rivets, pins, shafts, etc.) used for engines, transmissions, brakes, safety devices, various sensors, electrical equipment, etc. 2. Forged parts (rivets, pins, shafts, etc.) used for lighting, LED-related, battery-related, leads, connectors, relays, contacts, etc. 3. Product overview: From housing equipment parts for general housing to construction related parts, etc.
| Main 3 products | Precision and special heading parts Rivets, shafts and pins for automotive and electronic parts |
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| Type of manufacturing | Not selected |
| Recommended manufacturing category |
1:Mass production - Forging - Cold forging |
High Precision in Machining Automotive, Motorcycle, Air Compressor and Machinery Parts.
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| Main 3 products | Eye Joint Fork Bolt Steering Shaft |
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| Type of manufacturing | Transportation equipment Industrial machinery Heavy electric machinery |
| Recommended manufacturing category |
1:Mass production - Forging - Hot forging |
Spare Parts for Automotive
| Main 3 products | Tool set for car Auto Parts (Suspension Parts) |
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| Type of manufacturing | Industrial machinery Transportation equipment Jigs and tools |
| Recommended manufacturing category |
1:Mass production - Forging - Hot forging |
Automobile parts group (steering parts, brake parts, EV-related parts, etc.) We form iron and aluminum products by forging. We will lead the new era of aluminum and iron by making full use of our outstanding cold forging technology.
| Main 3 products | High precision cold forged parts of aluminum and iron |
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| Type of manufacturing | Transportation equipment Leisure goods Machine tools |
| Recommended manufacturing category |
1:Mass production - Forging - Cold forging |
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| Main 3 products | Hardware parts Ball joints Tie rod ends |
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| Type of manufacturing | Electronic parts Transportation equipment Not selected |
| Recommended manufacturing category |
1:Mass production - Forging - Hot forging |
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