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■ Elbow, realizing multiple flow paths in one elbow [Material] Inconel, titanium, stainless steel, aluminum, etc. [Material dimensions] 300x300x300 [Industry] Aviation, space, heavy electric, plant, automobile [Processing method] Cutting [Features] The inside of one elbow is divided into two layers and processed integrally. When you need piping in a limited space, or want to achieve an elbow shape that avoids the risk of welding, etc., please contact us if you are interested. The thickness is from about 1 mm. We can handle difficult-to-cut materials such as Inconel.
| Main 3 products | Aerospace/defense parts machining Industrial robot parts machining Industrial gas turbine parts machining |
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| Type of manufacturing | Heavy electric machinery Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Simultaneous 5-axis machining 2:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 3:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 4:Mass production - Mechanical processing - Aluminum alloy 5:Development and production of prototype/Small-scale production - Machining - Nickel alloy 6:Development and production of prototype/Small-scale production - Machining - Titanium alloy 7:Mass production - Mechanical processing - Ultra-thin |
[Quick delivery, aluminum (A5052), 5-axis machine, total cutting, shaving] [Material] Aluminum (A5052) [Industry] Transportation equipment manufacturers [Accuracy] Geometric tolerance exist [Lot] 1-2 pieces/month [Processing method] Machining [Lead time] About 7 days *Depends on process situation [Feature] It is a part processing that requires multiple setups. We think what is best to process and what kind of distortion can be considered. This is a project that was fully processed using a 5-axis machine. We will make complex shapes with total cutting. Please feel free to contact us if you have any problems. Sawatetsu Co., Ltd. Address: 5-25 Suma Town, Hekinan City, Aichi Prefecture TEL: 0566-48-4831 FAX: 0566-48-5037 E-mail: office@sawatetsu.com Website: http://www.sawatetsu.com Person in charge: Ginnan
| Main 3 products | Parts processing for various products Prototype single item processing Can manufacturing, sheet metal, various surface treatments, assembly |
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| Type of manufacturing | Industrial machinery Measuring machinery Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 2:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 3:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Mass production - Plastic - CFRP (carbon fiber reinforced plastic) 5:Mass production - Mechanical processing - High precision 6:Development and production of prototype/Small-scale production - Machining - Gear hobber 7:Development and production of prototype/Small-scale production - Machining - Thread-cutting |
In order to adapt to short lead time when having multiple lot requests, we will use rapid prototyping for intricate forms and wood molds for simple forms. Applying such a method allows us to manufacture complicated products with the highest quality, the best precision and the lowest cost. Such an approach is also applicable for prototype manufacturing with multiple lots. We can execute from aluminum casting, over processing to testing.
| Main 3 products | Aluminum sand casting Aluminum die casting (350t) RP sand stacking Shell Naka-go |
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| Type of manufacturing | Industrial machinery Telecommunication equipment Transportation equipment |
| Recommended manufacturing category |
2:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 3:Development and production of prototype/Small-scale production - Prototype processing - Aluminum die-casting 4:Die manufacturing - Casting die - Sand casting die 5:Mass production - Casting - Sand casting 6:Auto parts manufacturing - Drive system part - Transmission 7:Auto parts manufacturing - Engine - Radiator parts |
This is a connector part for PCs and tablets made of LCP. This is a plastic molded product with a size of 12.0 x 1.4 x 0.63 mm and tolerance range of 0.01 mm. We manufacture 60 poles (30 poles x 2 rows with 12 mm width) in molded product using a split die in consideration of liquidity. The tip has complicated shape, and the mold is designed and manufactured not only for accuracy but also for easy filling of resin. By adopting Yamaichi Seiko's original side gate, post-processing is not required, which leads to reduction of man-hours, cost reduction and stable quality (solving the problem of gate cut defects in the post-process). ◆ Product details Product name: connector parts for consumer use Industry: Electronic components (for PCs and tablets) Material: LCP (Liquid Crystal Polymer Super Engineering Plastic) Size: 12.0 x 1.4 x 0.63 mm Dimensional accuracy: 0.01mm ◆ PR Yamaichi Seiko Co., Ltd. provides integrated manufacturing of fine and precision plastic injection molded products by reliable mold processing technology to meet micron orders. We can handle design / manufacturing / maintenance of precision mold, mold parts and mechanical parts manufacturing, precision injection molded product manufacturing, molded products assembly to measurement contract, measuring jigs manufacturing, and flow analysis. We are equipped with a line that can stably produce and supply about 300 to 350 million injection molded products in Japan and overseas. We have about 300 injection molding machines (including the group) of 5t to 100t. We manufacture connectors, camera modules, industrial machinery and medical equipment parts, focusing on in-vehicle parts and electronic parts. We can handle fine and precision molded products from weight of 0.00006g up to the size of the hand palm. Production bases are in Japan (Ishikawa and Kyoto Prefecture), China (Dalian, Dongguan), the Philippines and Thailand (group companies) that covers Japan, East Asia, and Southeast Asia. All factories have acquired ISO 9001 and ISO 14001. IATF 16949 will be acquired in early 2023. Yamaichi Seiko Co., Ltd. 〒920-8203 5-177 Kuratsuki, Kanazawa City, Ishikawa Prefecture AUBEⅡ 3rd floor TEL: 076-237-1110 / FAX: 076-237-1120 http://www.yama-s.co.jp/top.html
| Main 3 products | Ultra-precision plastic injection molding mold Ultra-precision plastic molded product Plastic molded product assembly |
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| Type of manufacturing | Industrial machinery Telecommunication equipment Electronic parts |
| Recommended manufacturing category |
1:Mass production - Plastic - Injection molding 2:Mass production - Plastic - Thin wall molding 3:Mass production - Plastic - LCP (liquid crystal polymer) 4:Mass production - Plastic - PPS (polyphenylene sulfide) 5:Mass production - Plastic - PBT (polybutylene terephthalate) 6:Mass production - Plastic - PI (polyimide) 7:Mass production - Plastic - Engineering plastic |
Plate forging from coil (1) The construction method was changed from the one-shot 4-process forging process to progressive processing (plate forging) from the coil. (2) QDC is greatly improved by progressive processing (plate forging).
| Main 3 products | Plate forging (progressive cold forging) Precision shearing Progressive processing |
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| Type of manufacturing | Transportation equipment Electrical component for transportation equipment Not selected |
| Recommended manufacturing category |
1:Mass production - Metal press - Progressive press (200 - 500 t) 2:Mass production - Metal press - Progressive press (80 - 200 t) 3:Die manufacturing - Forging die - Cold forging die 4:Mass production - Metal press - Thickness: 3.2 - 9.0 mm 5:Mass production - Metal press - Fine blanking 6:Mass production - Metal press - Shaving 7:Die manufacturing - Press die - 60 - 300 t |
LGU35 series Outer Diameter: 35mm Reduction Ratio: 4~5 Material: Machined Metal / Sintered Metal / Plastic Input Shape: D cut Hole / Spur Gear Shaft / Serration Shaft Output Shape: Spur Gear Hole / Serration Hole This model is good for applications with low torque and space-saving requirements: - Automobiles - Home Electric Appliances - Hand-held Electric Tools - Household shutter open/close devices - Small Automatic Doors - Low-precision Robots and so on
| Main 3 products | Planetary Gear Reducer/Increaser Electric Actuator Mold Clamp |
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| Type of manufacturing | Jigs and tools Industrial machinery Home electrical appliances |
| Recommended manufacturing category |
1:Designing - Product and part designing - Gear designing 2:Parts manufacturing - Machinery part - Gear manufacturing 3:Mass production - Plastic - Injection molding 4:Development and production of prototype/Small-scale production - Machining - Gear hobber 5:Mass production - Mechanical processing - NC turning machining 6:Mass production - Mechanical processing - Broaching machining 7:Mass production - Mechanical processing - Sintered metal |
| Main 3 products | Special metal / pure copper Copper alloy Rare metal |
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| Type of manufacturing | Not selected |
| Recommended manufacturing category |
1:Material - Nonferrous metal distribution - Copper and brass products 2:Material - Specialized material distribution - Molybdenum alloy 3:Material - Steel component distribution - Stainless steel 4:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 5:Development and production of prototype/Small-scale production - Sheet-metal processing - Can manufacturing 6:Development and production of prototype/Small-scale production - Jig manufacturing - Jig and tool manufacturing 7:Mass production - Plastic - Engineering plastic |
| Main 3 products | Precision plate springs (t=0.1~1.0) Precision pressed products Spiral springs for motors |
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| Type of manufacturing | Transportation equipment Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Spring - Thin leaf spring 2:Mass production - Metal press - Multi forming 3:Parts manufacturing - Spring - Leaf spring 4:Parts manufacturing - Spring - Conical spring 5:Parts manufacturing - Spring - Battery spring 6:Mass production - Metal press - Forming 7:Parts manufacturing - Spring - Copper alloy |
PROCEM® is a conductive multilayer metal film for imparting electromagnetic shielding functions to polymers and composite materials. As plastics and composite materials are increasingly used in the components of electrical and electronic products, there have arisen issues of compliance with electromagnetic compatibility (EMC) standards for these components. Conductive coatings are one method often used to provide electromagnetic shielding functions without fundamentally altering the design of the enclosure, and in many cases, it is necessary to solve other constraints such as corrosion resistance and solderability for the realization of EMC functions. PROCEM™, a Physical Vapor Deposition (PVD) coating, not only offers the advantage of providing electromagnetic shielding functions but also simultaneously resolves issues such as changes in dimensions or weight of the enclosure before and after coating, and the finish of areas that require masking.
| Main 3 products | Salt bath nitriding PVD / DLC coatings |
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| Type of manufacturing | Jigs and tools Office automation equipment Transportation equipment |
| Recommended manufacturing category |
Press Machines： 25ton, 30ton, 40ton, 45ton, 60ton, 80ton, 100ton, 110ton, 160ton, 200ton, 220ton. Progressive stamping parts: Deep drawing parts, Terminals, Busbars, Yokes, Plates, Holders, Brackets, Elements, Lamination Cores, Clamps, Retainers, Calipers, etc... Raw Materials used: C1020, C1100, C2600, C2680, C2801, C5191, C5210, C7025, TAMAC4, MSP1, SPCC, SPCE, SPCF, SECC, SGCC, ZAM, SUYP, SUS304, SUS410, SUS430, A1100 etc... Material thickness: t0.1㎜～t3.2㎜ Size available: Minimum from size of a rice grain, Maximum to palm size. Business field: Mainly for Automotive and Motorcycle industries. Others such as Solar power generator, Motor assisted bicycle, OA, FA, firefighting and sewing machine industries etc... We are available for the In-house heat treatment and electro plating process after stamping. Heat treatment： Magnetic Annealing, De-embrittlement, Annealing against Whisker Electro Plating: Copper, Nickel and Tin plating See latest information in LinkedIn→ https://www.linkedin.com/company/kyoshinvietnam/
| Main 3 products | Progressive metal stamping dies Over-molded parts Metal Stamped parts (Terminals, Brackets |
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| Type of manufacturing | Electronic parts Transportation equipment Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Designing - Mold designing - Drawing metal press die designing |
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