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We will take several different approaches toward R and/or thickness according to the client's demand. We hope to be of help to the client, especially during the planning and designing phase. We can fulfill a variety of customer demands. Please contact us for further details.
| Main 3 products | Precise sheet metal processing Assembling sheet metal products |
|---|---|
| Type of manufacturing | Home electrical appliances Telecommunication equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 2:Designing - Simulation - 3D modeling 3:Development and production of prototype/Small-scale production - Blank cutting - CO2 laser machining 4:Development and production of prototype/Small-scale production - Blank cutting - Turret punch press processing 5:Development and production of prototype/Small-scale production - Sheet-metal processing - Bending (hydraulic) 6:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Projection welding 7:Development and production of prototype/Small-scale production - Blank cutting - Etching |
<Metal 3D Printer Contract Manufacturing Business> ■Owned facility TRUMPF TruPrint 1000 ▷OVER VIEW Laser Metal Fusion for complex, metallic components. The TruPrint 1000 is the most productive machine in compact form and offers you all the benefits of additive manufacturing. It can be used to create components in almost any geometric shape. Even complex shapes can be quickly and easily converted from the CAD design to a 3D metallic component – and with top quality. You can use the TruPrint 1000 for the generative production of small industrial single parts and series. ■Technical data ▷Build volume：Φ96mm × H86mm ▷Beam diameter：Φ55μm ▷Materials：Stainless steels,Mariaging steel,Aluminum,Cobalt-chrome,Nickel alloy,Titanium,copper(metal plating) ▷Dimensions precision：0.1-0.15mm degree ▷Surface roughness：Ｒa9±3μm(Stainless） We can mold the complicated shape, and quick delivery! If you have any questions,please contact us! ■Person in charge Sotaro "FUJI" Fujio Leader, 3D Printer Department TAKANO Co., Ltd. Mail:fujio@takano-s.co.jp
| Main 3 products | Metal 3D printer 3D printer Sheet Metal |
|---|---|
| Type of manufacturing | Industrial machinery Office automation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Blank cutting - YAG laser machining 2:Development and production of prototype/Small-scale production - Sheet-metal processing - Pipe machining 3:Development and production of prototype/Small-scale production - Blank cutting - Fiber laser processing 4:Mass production - Sheet-metal processing - Housing manufacturing 5:Development and production of prototype/Small-scale production - Machining - Stainless steel 6:Development and production of prototype/Small-scale production - Machining - Copper alloy 7:Development and production of prototype/Small-scale production - Blank cutting - Copper/Aluminum |
"OOPARTS-002" is a vase that expresses the beauty of metal in aluminum by carving it out of a solid block, shining beautifully and delicately in response to light, making flowers and plants look beautiful. The capitals and bodies of columns used in ancient architecture express the strength of plants that continue to grow toward the sky by carving the shapes of plants. In addition, grooves called fluting are carved into the surface of the pillars, and their light and shadows amplify the three-dimensional effect of the pillars, emphasizing the verticality as well as the graceful rhythm. "OOPARTS-002" inherits that spirit, and by cutting out aluminum to have cutting marks like fluting, instead of carved plants in ancient columns, the actual flowers are accentuated. The cutting marks of the end mill are used as they are for the surface pattern, and it shines beautifully when it receives light. This cutting mark is made using 5-axis machining, which is simple but suppresses chattering of the end mill and is processed while adjusting the angle that shines most beautifully.
| Main 3 products | Automotive parts Industrial machine parts Equipment assembly |
|---|---|
| Type of manufacturing | Industrial machinery Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Prototype processing - Aluminum die-casting 2:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 3:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 4:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 5:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 6:Development and production of prototype/Small-scale production - Casting - Sand casting 7:Assembly/Inspection - Assembly - Precision equipment assembly |
[VR factory tour] Quick response of large metal parts processing, mold parts processing, machining, polishing We perform large metal processing in Kuwana city, Mie Prefecture. We have equipment specializing in processing large metal parts such as gate type machining center as the main, large horizontal machining centers, large surface grinders, CAD-CAM (2D, 3D), etc. We perform an integrated processing from procurement to polishing until finishing. [Processing technology of large parts processing specialization] We have a track record of processing in various fields such as mold parts, industrial machine parts, large cooking utensil parts, semiconductor production equipment parts, etc. Especially for mold parts, we have a track record of plastic injection molds, press molds, forging molds, die casting molds, etc. production for automotive industry. [Straightening] We have the know-how to remove material distortion due to processing heat and finish the product. We have a track record of processing a plate equivalent to 2000 x 1200 with flatness/parallelism of 0.01 and hole position accuracy of ±0.01. [Short delivery times] We have equipment specialized for unmanned processing even at night, including complex shapes, deep-cut shapes, and high-hardness materials. To provide quick production, we also handle 24 hours for finishing process. [Available work] Material: Iron (SS400, S45C, S50C, S55C, SKT4, SKD61, HPM1, HPM7, etc.) Aluminum, cast iron, stainless steel (SUS304) Size: 2500×4000 You may take a VR factory tour from the detailed link banner below. ○▲○▲○▲○▲○▲○▲○▲○▲○▲○▲○ ▲○▲○ Ito Hideo Tekkosho Co., Ltd. http://www.itohide.co.jp/ 2350 Hoshikawa, Kuwana City, Mie Prefecture 511-0912 TEL +81594-31-5158 FAX +81594-31-2048 e-mail: ito-hide@ace.ocn.ne.jp Person in charge: Yuichi Ito ○▲○▲○▲○▲○▲○▲○▲○▲○▲○▲○▲○▲○
| Main 3 products | Large mold parts (resin mold) Press mold Die-cast mold |
|---|---|
| Type of manufacturing | Jigs and tools Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 2:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 3:Development and production of prototype/Small-scale production - Grinding processing - Plane grinding 4:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 5:Die manufacturing - Plastic mold - Part processing 6:Die manufacturing - Press die - Part processing 7:Die manufacturing - Plastic mold - Plate machining |
■ Elbow, realizing multiple flow paths in one elbow [Material] Inconel, titanium, stainless steel, aluminum, etc. [Material dimensions] 300x300x300 [Industry] Aviation, space, heavy electric, plant, automobile [Processing method] Cutting [Features] The inside of one elbow is divided into two layers and processed integrally. When you need piping in a limited space, or want to achieve an elbow shape that avoids the risk of welding, etc., please contact us if you are interested. The thickness is from about 1 mm. We can handle difficult-to-cut materials such as Inconel.
| Main 3 products | Aerospace/defense parts machining Industrial robot parts machining Industrial gas turbine parts machining |
|---|---|
| Type of manufacturing | Heavy electric machinery Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Simultaneous 5-axis machining 2:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 3:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 4:Mass production - Mechanical processing - Aluminum alloy 5:Development and production of prototype/Small-scale production - Machining - Nickel alloy 6:Development and production of prototype/Small-scale production - Machining - Titanium alloy 7:Mass production - Mechanical processing - Ultra-thin |
【Overview】 In recent years, the automobile industry, along with a progression of next generation technology the word “lighter weight” is becoming the key word as well. JMC Inc. Will respond to short lead time orders and cost reduction for prototyping and/or mass production through our precise sand mold casting technology with magnesium. 【Feature】 ●Using fine sand, welding surface as similar as die cast product surface can be reproduced. ●Continuous manufacturing from pattering, casting to additional processing within a same facility which making as fast as 3 weeks delivery possible. ●aluminum and magnesium casting can be processed within a same pattern allowing easy material comparison. ●Sand mold casting with CT7 preciseness. ●a single unit cast production to few hundred prototyping and a small lot manufacturing is available. 【Applicable】 ●Die Cast Automobile prototype parts ●A small lot production of special vehicles 【Achievements】 ●EV・HV cases・heat sink ●Drive train and intake manifold ●Cylinder head, cylinder cover, foil-in-motor, motor unit
| Main 3 products | Optical Shaping (Working and designing) Precise Sand Casting 3D data Making and Designing |
|---|---|
| Type of manufacturing | Industrial machinery Telecommunication equipment Medical equipment |
| Recommended manufacturing category |
3:Development and production of prototype/Small-scale production - Prototype processing - Aluminum die-casting 4:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 5:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing 6:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 7:Development and production of prototype/Small-scale production - Machining - Aluminum alloy |
[Quick delivery, aluminum (A5052), 5-axis machine, total cutting, shaving] [Material] Aluminum (A5052) [Industry] Transportation equipment manufacturers [Accuracy] Geometric tolerance exist [Lot] 1-2 pieces/month [Processing method] Machining [Lead time] About 7 days *Depends on process situation [Feature] It is a part processing that requires multiple setups. We think what is best to process and what kind of distortion can be considered. This is a project that was fully processed using a 5-axis machine. We will make complex shapes with total cutting. Please feel free to contact us if you have any problems. Sawatetsu Co., Ltd. Address: 5-25 Suma Town, Hekinan City, Aichi Prefecture TEL: 0566-48-4831 FAX: 0566-48-5037 E-mail: office@sawatetsu.com Website: http://www.sawatetsu.com Person in charge: Ginnan
| Main 3 products | Parts processing for various products Prototype single item processing Can manufacturing, sheet metal, various surface treatments, assembly |
|---|---|
| Type of manufacturing | Industrial machinery Measuring machinery Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 2:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 3:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Mass production - Plastic - CFRP (carbon fiber reinforced plastic) 5:Mass production - Mechanical processing - High precision 6:Development and production of prototype/Small-scale production - Machining - Gear hobber 7:Development and production of prototype/Small-scale production - Machining - Thread-cutting |
In order to adapt to short lead time when having multiple lot requests, we will use rapid prototyping for intricate forms and wood molds for simple forms. Applying such a method allows us to manufacture complicated products with the highest quality, the best precision and the lowest cost. Such an approach is also applicable for prototype manufacturing with multiple lots. We can execute from aluminum casting, over processing to testing.
| Main 3 products | Aluminum sand casting Aluminum die casting (350t) RP sand stacking Shell Naka-go |
|---|---|
| Type of manufacturing | Industrial machinery Telecommunication equipment Transportation equipment |
| Recommended manufacturing category |
2:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 3:Development and production of prototype/Small-scale production - Prototype processing - Aluminum die-casting 4:Die manufacturing - Casting die - Sand casting die 5:Mass production - Casting - Sand casting 6:Auto parts manufacturing - Drive system part - Transmission 7:Auto parts manufacturing - Engine - Radiator parts |
[SUS304 Emblem processing using die-sinker EDM] This is an example of SUS304 material processing using a die-sinker EDM. This is an example of emblem processing using a die-sinker EDM. Emblem processing is applied to SUS304 material. 【overview】 This is a sample product that we made when introducing a die-sinker EDM. In addition to aluminum, we can handle copper, iron, stainless steel, and difficult-to-cut materials. If you have any problems regarding the manufacturing of precision machinery parts, please contact us. 【size】 t12×40×100 [Processing equipment used] Mitsubishi Electric Die-sinker EDM EA12PSM X900 x Y650 x Z350
| Main 3 products | large machining Sheet metal and welding processing Industrial hard chrome plating/polishing |
|---|---|
| Type of manufacturing | Jigs and tools Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Grinding processing - Cylindrical grinding 2:Development and production of prototype/Small-scale production - Grinding processing - Cylindrical mirror grinding 3:Development and production of prototype/Small-scale production - Grinding processing - Plane grinding 4:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 5:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 6:Development and production of prototype/Small-scale production - Sheet-metal processing - Can manufacturing 7:Designing - Industrial equipment designing - Industrial machinery designing |
LGU35 series Outer Diameter: 35mm Reduction Ratio: 4~5 Material: Machined Metal / Sintered Metal / Plastic Input Shape: D cut Hole / Spur Gear Shaft / Serration Shaft Output Shape: Spur Gear Hole / Serration Hole This model is good for applications with low torque and space-saving requirements: - Automobiles - Home Electric Appliances - Hand-held Electric Tools - Household shutter open/close devices - Small Automatic Doors - Low-precision Robots and so on
| Main 3 products | Planetary Gear Reducer/Increaser Electric Actuator Mold Clamp |
|---|---|
| Type of manufacturing | Jigs and tools Industrial machinery Home electrical appliances |
| Recommended manufacturing category |
1:Designing - Product and part designing - Gear designing 2:Parts manufacturing - Machinery part - Gear manufacturing 3:Mass production - Plastic - Injection molding 4:Development and production of prototype/Small-scale production - Machining - Gear hobber 5:Mass production - Mechanical processing - NC turning machining 6:Mass production - Mechanical processing - Broaching machining 7:Mass production - Mechanical processing - Sintered metal |
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