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We can perform insert molding of film insert molds and decorative film molds using insert molding dies. We can handle everything from printing to die production and molding.
| Main 3 products | Vacuum molds Air pressure molds Film insert molding |
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| Type of manufacturing | Electronic parts Transportation equipment Industrial machinery |
| Recommended manufacturing category |
1:Mass production - Plastic - Vacuum molding 2:Mass production - Plastic - Air pressure molding 3:Die manufacturing - Plastic mold - Vacuum/Air pressure molding die 4:Surface treatment - Printing and others - Silk (handles curved surface) 5:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 6:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing 7:Assembly/Inspection - Inspection - Plastic 8:Surface treatment - Printing and others - Silk screen printing 9:Development and production of prototype/Small-scale production - Machining - Simultaneous 5-axis machining 10:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing |
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| Main 3 products | Painting Printing |
|---|---|
| Type of manufacturing | Transportation equipment Jigs and tools Not selected |
| Recommended manufacturing category |
1:Surface treatment - Printing and others - Pad printing |
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| Main 3 products | Secondary Process in Plastic |
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| Type of manufacturing | Electronic parts Office automation equipment Not selected |
| Recommended manufacturing category |
1:Surface treatment - Printing and others - Pad printing |
We have expertise from primary testing of single items to mass production prototype processing. Our average lead time is 1 week, and we handle over 400 items a month. When your testing requires quick delivery, large production volume and the dies, we offer you the same precise quality as mass produced items.
| Main 3 products | Thin metal plate prototype manufacturing Metal press stamping Metal and resin set processing |
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| Type of manufacturing | Electronic parts Telecommunication equipment Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 2:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 3:Mass production - Metal press - Thickness: 0.2 mm - 3.2mm 6:Mass production - Metal press - Progressive press (35 - 80 t) 7:Mass production - Metal press - Progressive press (80 - 200 t) 8:Mass production - Metal press - Stainless steel 9:Development and production of prototype/Small-scale production - Sheet-metal processing - Thin wall (Thickness: 0.5 or less)/small-size sheet metal machining 10:Mass production - Metal press - Drawing |
High Transparency Optical Shaping Prototype INAC, known for high transparency machined products, proposes high transparency optical shaping models. Using a high transparency and moisture-proof material with our accumulated experiences of finishing techniques, the products we manufacture are the finest and high transparency. We achieved to manufacture complicated shapes for medical samples, automobiles, amusements, interiors etc. which are impossible to produce only with machining.
| Main 3 products | From Planning, Designing, Structural Designing to Prototype Manufacturing, Painting, Vacuum Evaporation Plating, Laser Exfoliation, Clear Optical Shaping Prototype Automobile Parts, OA Equipments, Amusement Parts, Medical Equipments, Designing and Assembling Assembling Jigs |
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| Type of manufacturing | Transportation equipment Medical equipment Leisure goods |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Machining (resin) 2:Development and production of prototype/Small-scale production - Prototype processing - Vacuum injection molding 3:Development and production of prototype/Small-scale production - Prototype processing - Photoforming 4:Surface treatment - Other surface treatment - Vacuum deposition 5:Surface treatment - Coating - Resin coating 6:Designing - Product and part designing - Model designing 7:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 8:Designing - Product and part designing - External design 9:Development and production of prototype/Small-scale production - Prototype processing - Simplified/Molding 10:Assembly/Inspection - Inspection - Measuring |
We provide a round-tip product by applying splitting (Warisaki) processing technology. ・To change the material shape from flat metal to round metal! ・To put the round shaped part to the flat metal directly! We can cope with a specially ordered product if the diameter of the round shape is within the dimension which can be put on the press. We constantly handle with the extending of the materials.
| Main 3 products | All kinds of mold designing & manufacturing Transfer, progressive and single press stamping Welding and parts assembly |
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| Type of manufacturing | Transportation equipment Electrical component for transportation equipment Telecommunication equipment |
| Recommended manufacturing category |
1:Die manufacturing - Press die - Shaving die 2:Mass production - Metal press - Transfer press (200 - 500 t) 3:Mass production - Metal press - Progressive press (80 - 200 t) 4:Mass production - Metal press - Shaving 5:Mass production - Metal press - Transfer press (80 - 200 t) 6:Designing - Mold designing - Progressive die designing (auto) 7:Designing - Mold designing - Transfer press die designing 8:Die manufacturing - Press die - Transfer press die 9:Die manufacturing - Press die - Fine blanking die 10:Assembly/Inspection - Inspection - Metal press |
Current Smart phones, tablets, and mobile devices’ monitor sizes are becoming larger and thinner, in other words, monitor surroundings are also becoming thinner. Since the place where the double sided tapes are applied to stabilize a glass cover and touch panel is becoming narrower, meaning balancing both adhesion strength and waterproof is one of the problems to be solved. At OTIS, by utilization of our unique process technologies, 【punching die/blade requirement】【analysis and analyze of materials】, we have achieved to punch press double sided tape pouch pressing with a width of 0.3mm. We also have achieved in manufacturing a variety of double-sided tapes: non-woven base, PET base, foam body base, Acryl foam, special base etc. Our facility is equipped with cutting plotter, in other words, a small lot sampling can be handled in a speedy manner. We can handle short lead time prototyping or mass production inquires clean room in Japan and/or China. Trust manufacturing service is also available.
| Main 3 products | Complex precision punching press for functional materials (cushion, double sided tape, film, sheet, metal foil, etc. ) Metal films (in-house developed shield gasket: conduction, contact, EMS protection, static electricity protection, shielding, and grounding) Designing and developing of rotary screen printers (functional materials), original processing machines, molds, and jigs. |
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| Type of manufacturing | Telecommunication equipment Office automation equipment Electronic parts |
| Recommended manufacturing category |
1:Mass production - Rubber - Press stamping 2:Development and production of prototype/Small-scale production - Prototype processing - Punching 3:Mass production - Plastic - Film-lamination 5:Mass production - Rubber - Home electrical appliances 6:Mass production - Rubber - Tire, wheel, and other auto parts 7:Mass production - Rubber - Packing-related products 8:Mass production - Rubber - Mobile phones 9:Die manufacturing - Press die - Designing 10:Auto parts manufacturing - Body part - Other body parts |
POM (White) Φ128x180 A food conveying roller The phase difference between the shape of food conveying and the inner diameter key groove was the most problematic. We have machined the gear tooth with 2.5D and then used a jig to determine the key groove location.
| Main 3 products | Plastic Machining Injection Molded Parts Assembling of Semiconductor Manufacturing Machinaries |
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| Type of manufacturing | Medical equipment Industrial machinery Measuring machinery |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Machining (resin) 2:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 3:Mass production - Plastic - Injection molding 4:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 5:Development and production of prototype/Small-scale production - Machining - Lathe machining (resin) 6:Mass production - Plastic - PEEK (polyetheretherketone) 7:Mass production - Plastic - Fluororesin 8:Mass production - Plastic - GFRP (glass fiber reinforced plastic) 9:Mass production - Plastic - Thermoset resin 10:Mass production - Plastic - Insert molding |
46 NC machines are connected to a DNC server so that we can produce 24 hours a day. We have significantly shortened manufacturing time for plastic and metal prototype models and can even flexibly respond to rush orders.
| Main 3 products | Prototype models Vacuum-cast models (silicon models, acrylic form) Simple aluminum die production |
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| Type of manufacturing | Home electrical appliances Office automation equipment Telecommunication equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 2:Development and production of prototype/Small-scale production - Prototype processing - Vacuum injection molding 3:Die manufacturing - Plastic mold - Injection molding die 4:Mass production - Plastic - Injection molding 5:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 6:Parts manufacturing - Machinery part - Gear manufacturing 7:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 8:Development and production of prototype/Small-scale production - Prototype processing - Photoforming 9:Surface treatment - Coating - Air-spray coating 10:Assembly/Inspection - Inspection - Measuring |
Laser spot welded a 0.2 mm thickness stainless anode on to a button cell. Our welding technique does not create a hole on a 0.25mm thickness button cell. To have a perfect welding, the welding strength is measured with tensile strength tester. ◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆ Precise welding on an ultra-thin, 0.05mm～0.2mm, stainless Dissimilar metal welding such as iron and aluminum Suitable for battery parts, automobile parts, medical equipment parts, etc. For welding and/or prototyping of precious parts Please feel free to contact us. Sango Metal Industrial Co., Ltd. TEL: 06-6992-3334（Kawai） MAIL: inquiry@laser-factory.jp WEB: http://www.laser-factory.jp/ ◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆◇◆
| Main 3 products | YAG laser spot welding processed goods |
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| Type of manufacturing | Electronic parts Measuring machinery Jigs and tools |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Fiber welding |
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