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This guide is used for equipment parts in automotive parts plants. The material is SKD11 and holds HRC61-63. The important precision parts (with a 1° taper at the tip) are smoothly connected with RZ3.2 by lathing, machining→ hardening→ cylindrical grinding and profile grinding. The surface treatment is hard chrome, maintaining a hardness of about Hv900, and providing abrasion resistance and long life.
| Main 3 products | Precision parts processing for automotive devices Processing for ultra-mirror finishing Prototype manufacturing |
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| Type of manufacturing | Jigs and tools Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Surface treatment - Lap polishing - Lap polishing 2:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 3:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 4:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 5:Development and production of prototype/Small-scale production - Grinding processing - Cylindrical grinding 6:Development and production of prototype/Small-scale production - Grinding processing - Plane grinding 7:Development and production of prototype/Small-scale production - Machining - General-purpose milling 8:Development and production of prototype/Small-scale production - Grinding processing - Cylindrical mirror grinding 9:Development and production of prototype/Small-scale production - Jig manufacturing - General jig manufacturing 10:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) |
By adding active driving function to the pressure plate or work ring, the relative movement speed between the workpiece and the grinding disc can be effectively controlled. This helps to reduce the tendency of wear and deformation on the lapping plate surface, allowing the lapping plate to maintain lapping accuracy for a longer period of time. Additionally, the controllability of the speed ratio between the lapping plate and the work ring makes it more convenient to control the workpiece profile. In some cases where flatness is extremely demanding, the precision of the lapping process has reached its limit due to the trajectory generated by conventional lapping actions. Further breakthroughs are not possible. By adding the reciprocating swinging function to the pressure plate or work ring, the repeatability of the grinding trajectory can be further reduced, thereby further enhancing the lapping precision.
| Main 3 products | flat lapping and polishing fine grinding lapping machines and polishing line |
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| Type of manufacturing | Heavy electric machinery Jigs and tools Machine tools |
| Recommended manufacturing category |
1:Surface treatment - Lap polishing - Lap polishing |
Inner diameter polishing, lap, cemented carbide, dies, battery We specialize in processing cemented carbide and hardened steel parts, producing start from 1 piece. We perform integrated production of precision jigs, mold parts, and parts for automated machines in-house. By performing carbide brazing, shrinkage fitting, cold fitting etc. partially, the parts durability is improved and will reduce the frequency of maintenance that lead to productivity improvement. Depending on parts shape and purpose, we propose shape for carbide specification. Please feel free to contact us. SATSUMA PRECISION CO., LTD Person in charge: Deno info2@satsumanet.co.jp http://www.satsumanet.co.jp/ 2-9 Shinden Nakamachi, Daito City, Osaka Prefecture 574-0056 TEL: +81-72-871-6714 FAX: +81-72-871-6641
| Main 3 products | Precision parts processing Press mold design&manufacturing Precision machine parts |
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| Type of manufacturing | Jigs and tools Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - High rigid material 2:Die manufacturing - Press die - Part processing 3:Development and production of prototype/Small-scale production - Grinding processing - Profile grinding 4:Development and production of prototype/Small-scale production - Grinding processing - Internal grinding 5:Die manufacturing - Press die - Plate machining 6:Surface treatment - Lap polishing - Lap polishing 7:Development and production of prototype/Small-scale production - NC machining - NC lathe machining |
・ Material: Aluminum ・ Dimensions: 350 × 350 × 300 mm ・ Key Features: ・ Precision machining with our 5-axis/multi-axis machines for high efficiency and accuracy. ・ The demand for complex shapes like this is rising due to electrification needs, and these designs are achievable only through CAD/CAM and 5-axis/multi-axis machining. ・ We also support full machining with ADC and AC4C materials. Supported Materials ・Metals: Aluminum, Stainless Steel, Inconel, Titanium, Hastelloy, Super Invar (Invar), Pure Nickel, Tungsten Alloy, Iron, Copper, etc. ・Plastics: High-performance resins (PA66-GF30, PPS-GF40, PBT-GF30, PEEK-GF30, etc.), General-purpose resins (ABS, PP, PA, PMMA, etc.) Available Equipment ・5-Axis Machines ◎ Makino Milling Machine DA300 (5-axis with pallet changer) ◎ DMGI DMC 60 U duoBLOCK ◎ Mori Seiki NMV5000 DCG ◎ Matsuura Machinery MAM72-63V (with pallet changer) ◎ Matsuura Machinery MX-330 (with pallet changer) ◎ GF Machining Solutions MIKRON HSM 600U (with pallet changer) ◎ GF Machining Solutions MIKRON HSM 400U (with pallet changer) ・Multi-Axis Machines ◎ Mori Seiki NT4250 DCG ◎ Okuma MALTUS B300II ◎ AMADA A-18S Kodama Corporation Co., Ltd. 205-0002 3-3-9 Sakae-cho, Hamura-shi, Tokyo TEL: (042) 570-6891 FAX: (042) 570-6892 Website: https://www.kodamacorp.co.jp Email: oume@kodamacorp.co.jp
| Main 3 products | Metal Prototyping Model (Aluminum) Stainless Steel Inconel |
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| Type of manufacturing | Industrial machinery Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Simultaneous 5-axis machining 2:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 3:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 4:Development and production of prototype/Small-scale production - Prototype processing - Simplified/Molding 5:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 6:Development and production of prototype/Small-scale production - Machining - Aluminum alloy 7:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 8:Development and production of prototype/Small-scale production - Machining - Stainless steel 9:Development and production of prototype/Small-scale production - Machining - Titanium alloy 10:Development and production of prototype/Small-scale production - Machining - Machining (resin) |
Aluminum microfabrication technology: We have achieved horizontal microfabrication on A5052 with a diameter of 100 microns (0.1 mm), a depth of 300 microns (0.3 mm) and a pitch distance of 300 microns (0.3 mm). We also develop ultra-fine burr treatment.
| Main 3 products | Aluminum precision parts for semiconductor and LCD manufacturing equipment Aluminum precision parts for medical devices Microfabricated parts (can handle all types of materials) |
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| Type of manufacturing | Industrial machinery Medical equipment Jigs and tools |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Aluminum alloy 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 4:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 5:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 6:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing 7:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 8:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 9:Surface treatment - Polishing/Lapping - Mirror polishing 10:Surface treatment - Plating/Chemical conversion treatment - Aluminum |
Looking for micro pins with ultra-small through-holes (under Ø1.0 mm)? We specialize in manufacturing micro diameter pins with straight through-holes, using advanced processing technologies beyond conventional gun drilling or EDM. Our unique manufacturing method enables through-hole diameters as small as Ø0.1 mm, even in long-length components, supporting applications that require both miniaturization and high precision. These micro pins are widely applicable across medical devices, automotive components, semiconductor equipment, and precision engineering fields, contributing to improved performance and product innovation. [Key Capabilities] >Minimum inner diameter: Ø0.1 mm >Outer diameter: configurable (typically ID + Ø0.3 mm or more) >Maximum length: up to 300 mm (with OD features) / 1000 mm (straight type) >Inner diameter tolerance: 0 / +0.05 mm >Outer diameter tolerance: ±0.005 – ±0.02 mm >Surface roughness (ID): Ra 0.8 – 1.5 μm >Material: SUS304 Internal Surface Finishing (ID Polishing): ✓Available for diameters Ø0.1 mm and above. ✓Achievable roughness: Ra ≤ 0.05 μm (prototype: Ra 0.01 μm measured) ✓Enables improved performance such as reduced flow resistance for fluids and gases [Features] -Straight, precision through-holes in micro pins -Compatible with tapered, stepped, and complex outer geometries -Supports long and ultra-fine components -High-precision machining with stable quality -Available from single-piece / small lot production [Applications] >Custom medical needles (small lot / prototype) >Nozzles for dispensing, suction, and cooling >Gas/air vent pins for injection molding >Cooling pins for die casting molds >Sensor-related precision components [For Inquiries] WEBSITE:https://www.kk-takano.co.jp Email:takano@kk-takano.co.jp TEL:0276-22-6270 FAX:0276-22-6278
| Main 3 products | Punch,die,guide pin,bush for press mold Original oil-free tool (solid lubricant) Micro Pin Grinding for Medical Devices |
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| Type of manufacturing | Industrial machinery Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Grinding processing - NC cylindrical grinding 2:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 3:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 5:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 6:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 7:Surface treatment - Heat treatment - Vacuum quenching 8:Development and production of prototype/Small-scale production - Grinding processing - Profile grinding 9:Development and production of prototype/Small-scale production - Grinding processing - Centerless grinding 10:Development and production of prototype/Small-scale production - Machining - Stainless steel |
Our company has been in the plating industry since its establishment in 1948, and has accumulated know-how such as plating skills and management technology related to processing. We have an in-house research and development department to meet the needs of the market. We are also working on the development of surface treatment technology, and have created technologies that cannot be imitated by other companies. For new technical projects, we also support new technology development and process design, and we have a system in place to work with customers to solve problems. We also support trial processing from a single product, so if you have any problems that you would like to solve with surface treatment, please contact us first. We also respond to requests for consulting such as technical guidance on plating technology that we have developed independently and design of plating equipment. Please contact the person in charge for details.
| Main 3 products | Special surface processing (Teflon impregnation) Energy-saving food processing machinery manufacturing and vendor IC production equipment manufacturing and vendor |
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| Type of manufacturing | Jigs and tools Measuring machinery Transportation equipment |
| Recommended manufacturing category |
1:Surface treatment - Plating/Chemical conversion treatment - Electroless nickel (large) 2:Surface treatment - Plating/Chemical conversion treatment - Electroless nickel (rack) 3:Surface treatment - Plating/Chemical conversion treatment - Black nickel 4:Surface treatment - Plating/Chemical conversion treatment - Hard alumite 5:Surface treatment - Plating/Chemical conversion treatment - Alumite (anode oxidation) 6:Surface treatment - Plating/Chemical conversion treatment - Hard chromium (rack) 7:Surface treatment - Other surface treatment - Buffing 8:Product manufacturing - Production property - Packaging machinery manufacturing 9:Product manufacturing - Production property - Food industry machinery manufacturing 10:Product manufacturing - Production property - Other industrial machinery manufacturing |
This is used in food wrapping industry. The specification is all SUS304 while Emboss material is used for wings. “Former” is named after its literal meaning of “forming” equipment. It is a structural part of bag making machines to produce bags for snacks and sweets. Its weight is much lighter, compared to ordinary products, and its size is compact to be handled easily.
| Main 3 products | Production and assembly of precision sheet metal, and press stamping products and parts Raising by oil pressure, lancet Square pipe, Circle pipe, Angle processing |
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| Type of manufacturing | Industrial machinery Telecommunication equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 2:Development and production of prototype/Small-scale production - Sheet-metal processing - Chassis manufacturing 3:Mass production - Metal press - Drawing 4:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - CO2 welding 5:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Spot welding 6:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - TIG welding (argon welding) 7:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Arc welding 8:Designing - Jig and tool designing - General jig designing 9:Designing - Jig and tool designing - Welding jig designing 10:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing |
[Machined SUS316L 3D shape, surface roughness, chemical/medical business] 【Material】 SUS316L 【Dimension】 Outer diameter φ95 【Lot】 1 to 100 pieces 【Precision】 ±0.05㎜ 【Processing method】 Machining, wire cut 【Industry/Application】 Chemical, semiconductor, medical business related 【Features】 This is a stainless steel precision item made of SUS316L that is used in the chemical and pharmaceutical industries. SUS316L clearly has inferior machinability when compared to SUS304. We chose and prepared a knife suited for SUS316L processing. As shown in the photo, the product has a round form, but through trial and error in setup and construction methods, we were able to finish it virtually entirely by machining. The slope at the top of the photo is where the liquid flows, so a severe surface roughness is required. Using optimal cutting tools and processing conditions, we are able to create a high surface roughness even when liquids flow through it. We carefully examine the blades and processing conditions used depending on the material and processing content, and strive to provide our customers with high-quality products in short delivery times. ☆Shimizu Trym Precision Inc., a manufacturer of precision parts and precision molds☆ 421-1 Shinden Nagasaki, Shimizu-ku, Shizuoka-shi, Shizuoka TEL:+8154-340-6631 FAX:+8154-340-5571 mail:eigyo@shimizutrym-pc.co.jp http://www.shimizutrym.co.jp/ We process anything from mold parts to industrial parts, precision parts, and ultra-precision parts regardless of material! by Nobita
| Main 3 products | Press mold parts Various metal/non-metal parts Semiconductor parts |
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| Type of manufacturing | Measuring machinery Industrial machinery Electronic parts |
| Recommended manufacturing category |
1:Die manufacturing - Press die - Manufacturing 2:Die manufacturing - Press die - Blanking die 3:Designing - Jig and tool designing - Mass production jig designing 4:Development and production of prototype/Small-scale production - Jig manufacturing - Mass production jig manufacturing 5:Parts manufacturing - Other parts - Blade manufacturing 6:Development and production of prototype/Small-scale production - Sheet-metal processing - Can manufacturing 7:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 8:Surface treatment - Polishing/Lapping - Mirror polishing 9:Assembly/Inspection - Assembly - Auto parts assembly 10:Designing - Jig and tool designing - General jig designing |
| Main 3 products | Deep Drawing Deformed Drawing Eco clean Processing |
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| Type of manufacturing | Kitchen Medical equipment Leisure goods |
| Recommended manufacturing category |
1:Mass production - Metal press - Drawing |
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