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■ Elbow, realizing multiple flow paths in one elbow [Material] Inconel, titanium, stainless steel, aluminum, etc. [Material dimensions] 300x300x300 [Industry] Aviation, space, heavy electric, plant, automobile [Processing method] Cutting [Features] The inside of one elbow is divided into two layers and processed integrally. When you need piping in a limited space, or want to achieve an elbow shape that avoids the risk of welding, etc., please contact us if you are interested. The thickness is from about 1 mm. We can handle difficult-to-cut materials such as Inconel.
| Main 3 products | Aerospace/defense parts machining Industrial robot parts machining Industrial gas turbine parts machining |
|---|---|
| Type of manufacturing | Heavy electric machinery Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Simultaneous 5-axis machining 2:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 3:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 4:Mass production - Mechanical processing - Aluminum alloy 5:Development and production of prototype/Small-scale production - Machining - Nickel alloy 6:Development and production of prototype/Small-scale production - Machining - Titanium alloy 7:Mass production - Mechanical processing - Ultra-thin |
【Overview】 In recent years, the automobile industry, along with a progression of next generation technology the word “lighter weight” is becoming the key word as well. JMC Inc. Will respond to short lead time orders and cost reduction for prototyping and/or mass production through our precise sand mold casting technology with magnesium. 【Feature】 ●Using fine sand, welding surface as similar as die cast product surface can be reproduced. ●Continuous manufacturing from pattering, casting to additional processing within a same facility which making as fast as 3 weeks delivery possible. ●aluminum and magnesium casting can be processed within a same pattern allowing easy material comparison. ●Sand mold casting with CT7 preciseness. ●a single unit cast production to few hundred prototyping and a small lot manufacturing is available. 【Applicable】 ●Die Cast Automobile prototype parts ●A small lot production of special vehicles 【Achievements】 ●EV・HV cases・heat sink ●Drive train and intake manifold ●Cylinder head, cylinder cover, foil-in-motor, motor unit
| Main 3 products | Optical Shaping (Working and designing) Precise Sand Casting 3D data Making and Designing |
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| Type of manufacturing | Industrial machinery Telecommunication equipment Medical equipment |
| Recommended manufacturing category |
3:Development and production of prototype/Small-scale production - Prototype processing - Aluminum die-casting 4:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 5:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing 6:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 7:Development and production of prototype/Small-scale production - Machining - Aluminum alloy |
[Quick delivery, aluminum (A5052), 5-axis machine, total cutting, shaving] [Material] Aluminum (A5052) [Industry] Transportation equipment manufacturers [Accuracy] Geometric tolerance exist [Lot] 1-2 pieces/month [Processing method] Machining [Lead time] About 7 days *Depends on process situation [Feature] It is a part processing that requires multiple setups. We think what is best to process and what kind of distortion can be considered. This is a project that was fully processed using a 5-axis machine. We will make complex shapes with total cutting. Please feel free to contact us if you have any problems. Sawatetsu Co., Ltd. Address: 5-25 Suma Town, Hekinan City, Aichi Prefecture TEL: 0566-48-4831 FAX: 0566-48-5037 E-mail: office@sawatetsu.com Website: http://www.sawatetsu.com Person in charge: Ginnan
| Main 3 products | Parts processing for various products Prototype single item processing Can manufacturing, sheet metal, various surface treatments, assembly |
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| Type of manufacturing | Industrial machinery Measuring machinery Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 2:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 3:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Mass production - Plastic - CFRP (carbon fiber reinforced plastic) 5:Mass production - Mechanical processing - High precision 6:Development and production of prototype/Small-scale production - Machining - Gear hobber 7:Development and production of prototype/Small-scale production - Machining - Thread-cutting |
Application: Used to grind stone, clinker, cement, coal, ore ... Common sizes: Ball Ball Diameter: 15-120mm Cylindrical ball with glass ruler: 10x10mm - 55x55mm Specifications: - Casting ball: Cr: 2%-30% - Ball rolling, forging: C45, 50Mn, 60Mn,... Main manufacturing, processing and manufacturing machinery equipment: - Disamatic automatic mold making line – Denmark, capacity 6,000 tons / year - Alphaset technology molding line – Omega, UK. Capacity 2,000 tons/ year. - Automatic ball rolling line – China, Vietnam. Capacity 12,000 tons/ year. - Continuous heat treatment line with a capacity of 30 tons/ day. - CNC machining center and sworn machining equipment system.
| Main 3 products | cast alloy products Space frame and steel structure Aluminum extrusion |
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| Type of manufacturing | Jigs and tools Machine tools Construction material |
| Recommended manufacturing category |
1:Designing - Mold designing - Casting die designing |
Terms and conditions：(Settlement and distribution conditions, etc.) EX-GO Description of products and services： We design plastics molding also produce and maintenance.
| Main 3 products | Die & Mold Design, Product, R&D, Maintenance |
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| Type of manufacturing | Transportation equipment Industrial machinery Not selected |
| Recommended manufacturing category |
| Main 3 products | Automobile metal stamping parts Metal stamping parts for electrical prod Other metal stamping parts |
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| Type of manufacturing | Not selected |
| Recommended manufacturing category |
1:Die manufacturing - Press die - Press robot die |
| Main 3 products | Casting, Machining, Steel structure and machinery |
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| Type of manufacturing | Jigs and tools Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Assembly/Inspection - Inspection - Casting |
| Main 3 products | Automated machinery production mold precision machining Precision machining of jigs |
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| Type of manufacturing | Industrial machinery Machine tools Jigs and tools |
| Recommended manufacturing category |
1:Designing - Industrial equipment designing - Precision automatic machinery designing |
| Main 3 products | Product Design Engineering Design |
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| Type of manufacturing | Industrial machinery Telecommunication equipment Stationery products |
| Recommended manufacturing category |
1:Designing - Product and part designing - External design |
| Main 3 products | 3D CAD/CAM Mastercam Robotmaster Robot Teaching System FlexSim 3D Simulation Software |
|---|---|
| Type of manufacturing | Machine tools Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Designing - Mold designing - 3D modeling (press) |
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