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Essential
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Equipment List
★・・・Essential
Machining Center
| Manufacturer | Model | Table size | Tons | Features | Number of machines | Year installed | |
|---|---|---|---|---|---|---|---|
| Yamazaki Mazak Corporation | Nexus-410A-2 | x560 y410 z510 | We take 3-D CAD data and use specialized CAM to achieve DNC control. | 1unit | 2007Year |
NC lathe
| Manufacturer | Model | Table size | Tons | Features | Number of machines | Year installed | |
|---|---|---|---|---|---|---|---|
| Yamazaki Mazak Corporation | Quick Turn Nexus 200M | 1unit | 2004Year |
Electric discharge machine
| Manufacturer | Model | Table size | Tons | Features | Number of machines | Year installed | |
|---|---|---|---|---|---|---|---|
| Daihen Corporation | Plasma cutter A-50, 7.7 kVA | 1unit | 1991Year |
Lathe processing machine
| Manufacturer | Model | Table size | Tons | Features | Number of machines | Year installed | |
|---|---|---|---|---|---|---|---|
| Amada Co., Ltd. | LC3015-F1-NT | x3070 y1550 z100 | We can process a wide range of production levels, from small to mass production, by adopting a linear drive and using cutting-edge, highly precise lasers (with rack) able to fix a location with precision of plus/minus 0.01 mm! | 1unit | 2007Year | ||
| TRUMPF Japan | TC6000L (composite laser press) | x1219 y2438 | With automatic rack for material supply/product shipping. We can also process molding with taps and more. | 1unit | 2004Year | ||
| TRUMPF Japan | TCL-3030S | x1523 y3046 z200 | With round and cornered pipe cutting function (diameter 20 - 414 mm) | 1unit | 2007Year |
Turret punch press
| Manufacturer | Model | Table size | Tons | Features | Number of machines | Year installed | |
|---|---|---|---|---|---|---|---|
| Amada Co., Ltd. | EM2510NT | x1219 y2438 | We can also handle molding. | 1unit | 2005Year | ||
| Amada Co., Ltd. | PEGA357 | x1219 y2438 | We also have a large inventory of dies at our company. | 1unit | 1997Year | ||
| Amada Co., Ltd. | Vipros King (with 10-layer automatic rack) | x1219 y2438 | By using brush tables, there are no scratches on hairline materials. | 1unit | 1995Year |
NC vender
| Manufacturer | Model | Table size | Tons | Features | Number of machines | Year installed | |
|---|---|---|---|---|---|---|---|
| Amada Co., Ltd. | FBD5012NT | x1200 | Network-capable press brakes. Die directions, bending steps and other data prepared in advance is read on bar codes and immediately processed. | 1unit | 2001Year | ||
| Amada Co., Ltd. | FBD8020NT | x2000 | Network-capable press brake | 1unit | 2001Year | ||
| Amada Co., Ltd. | FBDIII-8025NT | x2515 | Working together with our in-house network, stock of information on bending (quick planning) | 1unit | 1999Year | ||
| Amada Co., Ltd. | FMB286 | x1200 | High processing precision possible with electric motors. | 1unit | 1999Year | ||
| Amada Co., Ltd. | HDB1303NT | x3000 | Our machinery is a hybrid of a hydraulic and motorized servo motor. We have achieved fast and highly precise bending with objects 3 meters long. | 1unit | 2002Year | ||
| Amada Co., Ltd. | HDS2004NT | x4000 | Our machinery is a hybrid of a hydraulic and motorized servo motor. We can bend objects 4 meters long. | 1unit | 2005Year |
Press
| Manufacturer | Model | Table size | Tons | Features | Number of machines | Year installed | |
|---|---|---|---|---|---|---|---|
| Amada Co., Ltd. | 7 machines from 4 to 1.2 meters from various other vendors | 1unit | 1995Year | ||||
| Amada Co., Ltd. | Bending machine F-BEST2004 | x4166 y2250 z2880 | With automatic die replacement machine | 1unit | 1987Year |
Forming machine
| Manufacturer | Model | Table size | Tons | Features | Number of machines | Year installed | |
|---|---|---|---|---|---|---|---|
| Amada Co., Ltd. | Merc typeM | x340 y300 | We process die-cutting and bending up to plus/minus 10 microns precise with the NC program and general dies. We can handle testing and development of electronic parts in 1 day. | 1unit | 2003Year | ||
| Amada Co., Ltd. | Merc Type M (for thick plates) | x340 y300 | Our new machine models process die-cutting and bending up to plus/minus 10 microns precise with the NC program and general dies. We can also process plates as thin as 1 mm, something that conventionally hasn't been possible! | 1unit | 2004Year |
3D measuring instrument
| Manufacturer | Model | Table size | Features | Number of machines | Year installed | |
|---|---|---|---|---|---|---|
| Mitsutoyo Corporation | Quick-Vision ELF Pro200 | x200 y200 z100 | Non-contact types. Precisions 0.1 microns. Video recording with highly sensitive CCD cameras. Precise measurements possible by measuring enlarged images. | 1unit | 2003Year |
NC washer
| Manufacturer | Model | Table size | Tons | Features | Number of machines | Year installed | |
|---|---|---|---|---|---|---|---|
| Amada Co., Ltd. | DCT2545 | y2500 | Amada-made machine #1 | 1unit | 1993Year |
Other
| Machinery type | Manufacturer Model |
Table size | Tons | Features | Number of machines | Year installed | |
|---|---|---|---|---|---|---|---|
| ★ | TC6000L |
TRUMPF Japan |
1unit | ||||
| ★ | MERC722 |
Amada Co., Ltd. |
1unit | ||||
| ★ | A painter for automatic line |
Others |
1unit | ||||
| Manual electrostatic coating machine |
Ransburg |
1unit | 1997Year | ||||
| Coating and water discharge automated processing equipment |
Million Chemicals |
1 ton/hour | 1unit | 1998Year | |||
| Fixed coating furnace |
Matsui Yogyo |
6.0 m x 2.7 m x 2.5 m | 1unit | 1998Year | |||
| Manual powder coating machine |
Ransburg |
Convenient for handling single items | 1unit | 1998Year | |||
| Automatic powder coating equipment + recovery equipment |
Ransburg |
Achieve low costs as low as with melamine coating | 1unit | 1999Year | |||
| MIG welder DP350 |
Daihen |
With attachment both for aluminum and SUS | 1unit | 2006Year | |||
| Solar power generation equipment |
Kaneka |
50.4 kW in 2nd phase with total output of 100.8 kW. We can reduce CO2 emissions 20% more than other companies. | 1unit | 2009Year | |||
| Solar power generation equipment (output 50.4 kWh) |
Kaneka |
Covers 10% of the required amount at our factory. | 1unit | 2006Year | |||
| 3-D CAD-capable TIG welding robot FA010NFC11 |
Kawasaki Heavy Industries Robotic Systems |
It's the world's first virtual teaching with 3-D CAD. With wide-ranging planning improvements, we can handle small lots for the first time. With 2-meter traveling rails and 2-axis positioners, we can easily weld various work sizes with a length of up to 4 meters and robot operating radius of 1 meter. | 1unit | 2006Year | |||
| Automatic coating system IR19/SU42 |
Asahi Sunac |
We are also fully equipped with automated adjustments with sensor-guided shape recognition and three-color automated color replacement features. | 1unit | 2008Year | |||
| Manual powder coating machine |
Ransburg |
Effective for coating single items! | 1unit | 2005Year | |||
| Milling center V360 |
Mitsubishi Heavy Industries |
Simple, small machining center processing with work size of up to 360 x 530 x H210 possible. A general model that is fully ready. | 1unit | 2000Year | |||
| MIG welding robot |
Yaskawa Electric |
Welding soaked plating material is easy with high output! | 1unit | 2008Year | |||
| Washer |
Developed in-house |
Th Kaijo-made ultrasonic emission device makes it possible to finish large panels. | 1unit | 1999Year | |||
| All kinds of welders (CO2, TIG, argon, spot) |
Daiden, Matsushita |
1unit | 1993Year | ||||
| Nitrogen gas emission equipment PSA500 |
Kanebo |
Stable supply via hybrid method with a storage tank | 1unit | 2006Year |
CAD/CAM info
| Acceptable CAD format | DXF, IGES(IGS), STEP(STP), DWG, Pro/E, CATIA |
|---|---|
| CAD/CAM software used |
AP100 （Amada Co., Ltd.） AP100 Jueri （Amada Co., Ltd.） AP100α （Amada Co., Ltd.） AP60 （Amada Co., Ltd.） AutoCAD LT （Autodesk, Inc.） AutoCAD LT98 （Autodesk, Inc.） Autodesk Inventor （Autodesk, Inc.） Autodesk Inventor 11 （Autodesk, Inc.） Autodesk Inventor 5 （Autodesk, Inc.） Autodesk Inventor 8 （Autodesk, Inc.） Mastercam （CNC Software, Inc.） SheetWorks （Amada Co., Ltd.） SheetWorks for Unfold （Amada Co., Ltd.） SolidWorks （Dassault Systems） SolidWorks 2007 （Dassault Systems） |
