Press dies are exposed to high wear and loads during metalworking processes, often requiring frequent maintenance and causing reduced production efficiency. OX-FSP/Polish/PVD treatment technology was developed to address these challenges. By combining Polish treatment for a smoother surface, OX-FSP treatment for imparting residual compressive stress, and PVD coating for enhanced wear resistance, this technology significantly extends maintenance cycles. It is especially effective for die materials like SKD11 and product materials like SUS304, achieving longer lifespans and streamlining maintenance operations.

■ Features
Improved Wear Resistance: Surface treatments reduce friction, ensuring long-term stable performance.
Residual Compressive Stress: OX-FSP treatment imparts high residual compressive stress on die surfaces, enhancing fatigue resistance.
Smooth Finishing: Polish treatment improves the finish quality of metal surfaces.
PVD Coating: Strengthens surface hardness, suppressing wear and thermal damage.
Reduced Maintenance Frequency: Extends maintenance cycles from 4,000–5,000 pcs to 30,000 pcs.

■ Capabilities
Treatment Effects:
Reduces polishing dimensions during maintenance from 0.6–0.8 mm to just 0.1 mm.
Improves surface quality of dies, ensuring stable production.
Applicable Components: Suitable for all press dies, especially high-load die components.
Proven Lifespan Improvement: Achieves up to 6x longer lifespans for SKD11 die materials.

■ Application Examples
Press Dies (SKD11): Enhanced lifespan by over 5x for dies requiring high durability.
Product Material (SUS304): Improved sectional accuracy of products, reducing defect rates.
Maintenance Reduction Projects: Significantly reduced maintenance workload, maximizing production efficiency.

OX-FSP/Polish/PVD treatment technology is a revolutionary solution that enhances the quality, lifespan, and productivity of press dies.

■ For more details, please download the PDF or contact us.