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"◆ Issues We used to manufacture parts only by cutting, but we thought to find a method that yield stronger products and less costly. ◆ Our suggestion We offered to including forging in the process that is normally performed only by cutting which lead to quality improvement and cost reduction. ◆ Improvement results ① A boost in strength The brass rod used for forging has a very high viscosity, which led to an increase in strength. ② Work efficiency improvement by reducing man-hours Compared to hot forging, processing such as ""making a hexagonal shape"" and ""pulling out"" can be performed at once, so parts to be cut has decreased. ③ Cost reduction Since the material used for hot forging is smaller compared to cutting, the total material cost has been reduced by 50%."
| Main 3 products | Brass forging and cutting products Household equipment parts (gas equipment parts, faucet fitting parts, various fittings) Automobile parts / electrical parts / electric power parts |
|---|---|
| Type of manufacturing | Industrial machinery Electronic parts Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Mass production - Forging - Hot forging 2:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 3:Mass production - Forging - Brass 4:Parts manufacturing - Machinery part - Connection parts manufacturing 5:Mass production - Mechanical processing - Copper alloy 6:Parts manufacturing - Machinery part - Valve manufacturing 7:Surface treatment - Plating/Chemical conversion treatment - Nickel chromium (rack) 8:Development and production of prototype/Small-scale production - Machining - Bench lathe machining 9:Mass production - Forging - Below 500 g 10:Surface treatment - Plating/Chemical conversion treatment - Tin (barrel) |
| Type of manufacturing | Industrial machinery Electronic parts Medical equipment |
|---|---|
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Blank cutting - Cutting 2:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 3:Development and production of prototype/Small-scale production - Prototype processing - Welding 4:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 5:Development and production of prototype/Small-scale production - NC machining - Handles 2.5-dimensional processing 6:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 7:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - TIG welding (argon welding) |
[Responding to labor saving and automation] 【Industry】 Automotive, semiconductor, medical, food, packaging, etc. When customers want to save labor and replace the work that has been done manually by machines as the production of our own products increases, or want to save labor by combining it with a robot. While responding to any problems at the production site, we will work with our technical experts to optimize your company and address the problem on the spot. For inquiries *********** Aico Co., Ltd. Person in charge: Honda motohisa-honda@ai-co.co.jp 2-4-21 Kikui, Nishi-ku, Nagoya-shi, Aichi 451-0044 TEL: 052-938-3600 FAX: 052-938-3607
| Main 3 products | PLC design Board design Equipment assembly |
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| Type of manufacturing | Jigs and tools Measuring machinery Industrial machinery |
| Recommended manufacturing category |
Compressor parts for automobile air-conditioner There are the examples of compressor parts for automobile air-conditioner.
| Main 3 products | PRTOTYPE AUTOMOTIVE PARTS |
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| Type of manufacturing | Heavy electric machinery Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Prototype processing - Aluminum die-casting 2:Development and production of prototype/Small-scale production - Machining - Honing 3:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 4:Development and production of prototype/Small-scale production - Machining - Simultaneous 5-axis machining 5:Mass production - Mechanical processing - Complex turning machining 6:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 7:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 8:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 9:Development and production of prototype/Small-scale production - Machining - Iron 10:Development and production of prototype/Small-scale production - Machining - Casting |
| Type of manufacturing | Industrial machinery Construction material Medical equipment |
|---|---|
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Blank cutting - Water jet cutter machining 2:Die manufacturing - Rubber mold - Packing-related products 3:Mass production - Rubber - Rubber product prototype manufacturing 4:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 5:Mass production - Rubber - Silicon rubber 6:Mass production - Rubber - Fluoro-rubber 7:Mass production - Rubber - NBR |
There are many applications for gold plating, and plating specifications are different depending on the application. We have a wide variety of gold plating such as flash gold plating, thick gold plating, partial gold plating, pink gold, thin gold plating, etc. ■ If you want to put gold plating on the contact terminals → We offer a manufacturing method where thick gold plating is applied only to the specified contact points, and the other part is thin gold plating as possible to reduce the material cost. ■ Plating on connector → We can process barrel plating and jig/rack plating. We can handle plating thickness from flash plating to thick plating. ■ Decorative gold plating on exterior parts → We can accept orders from raw materials, buffing, to plating processing. Orders for buffing and plating only are also available. Our plating finish is second to none. ■ Other gold plating → We can meet the needs of our customers, such as thick gold, pink gold, and thin gold plating on reflectors, reflection plates, etc. Gold plating has a wide range of applications and we accept orders for any parts. We have confidence especially to parts where finish result is important such as exterior parts and reflectors. We can handle almost all metals such as brass, iron, aluminum, zinc die casting, and aluminum die casting, etc. We also can handle gold plating by barrel plating, from flash plating to thick plating. In addition, we offer processing partial plating process to reduce the material cost.
| Main 3 products | Precision plating (electroless nickel. Lubricating plating / composite plating) Gold and silver for semiconductor parts. Various types of plating such as tin Ultra-precision / fine pattern transfer technology and mold manufacturing |
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| Type of manufacturing | Telecommunication equipment Electronic parts Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Surface treatment - Plating/Chemical conversion treatment - Chromium (rack) 2:Surface treatment - Plating/Chemical conversion treatment - Gold/Silver plating 3:Surface treatment - Plating/Chemical conversion treatment - Electroless nickel (rack) 4:Surface treatment - Plating/Chemical conversion treatment - Electroless nickel (barrel) 5:Surface treatment - Plating/Chemical conversion treatment - Aluminum 6:Surface treatment - Plating/Chemical conversion treatment - Zinc die-cast 7:Surface treatment - Plating/Chemical conversion treatment - Stainless steel 8:Surface treatment - Plating/Chemical conversion treatment - Brass 9:Surface treatment - Plating/Chemical conversion treatment - Iron 10:Surface treatment - Plating/Chemical conversion treatment - Tin (barrel) |
[We provide quick service! Machining/cutting] S50C 26.5X89X6 Chuck arm for machine equipment ▼Material Iron S50C ▼Size 26.5X89X6 ▼Processing method Machining ▼Accuracy Pitch/hole diameter: ±0.02 ▼Lot About 1 to 10 pieces/month *We specialize in single items and small quantities. ▼Processing days About 10 days *Please contact us as it varies depending on the shape and production status. ▼Industry Machine equipment ▼Product name Chuck arm ▼Features The photo shows example of machining process. These are parts for machine equipment. We ask partner companies for material procurement to surface treatment such as plating to provide integrated production. Processing period for this item is around 10 days. ▼Others We handle urgent orders. We mainly handle single items. Please contact us regarding materials such as resin, steel, and stainless steel. ==================== DEGAWA CORPORATION https://www.degawa.jp Fujisawa Plant 5-3-7 Fujisawa, Fujisawa City, Kanagawa Prefecture 251-0052 Nihonmatsu Factory 82-8 Miyato, Nihonmatsu City, Fukushima Prefecture 964-0811 ★Contact Nihonmatsu factory for inquiries★ TEL: +81-243-22-2474 FAX: +81-243-22-1543 Person in charge: Takamichi Saito ====================
| Main 3 products | Manufacture of "Pipe Slider" |
|---|---|
| Type of manufacturing | Jigs and tools Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 2:Development and production of prototype/Small-scale production - Jig manufacturing - Jig and tool manufacturing 3:Development and production of prototype/Small-scale production - Jig manufacturing - Mass production jig manufacturing 4:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 5:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 6:Development and production of prototype/Small-scale production - Machining - Lathe machining (resin) 7:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 8:Development and production of prototype/Small-scale production - Machining - Copper alloy 9:Development and production of prototype/Small-scale production - Machining - Stainless steel 10:Development and production of prototype/Small-scale production - Machining - Aluminum alloy |
| Type of manufacturing | Electronic parts Construction material Transportation equipment |
|---|---|
| Recommended manufacturing category |
1:Surface treatment - Plating/Chemical conversion treatment - Electroless nickel (rack) 2:Surface treatment - Plating/Chemical conversion treatment - Nickel chromium (rack) 3:Surface treatment - Plating/Chemical conversion treatment - Zinc (rack) 4:Surface treatment - Plating/Chemical conversion treatment - Alumite (anode oxidation) 5:Surface treatment - Plating/Chemical conversion treatment - Copper (rack) 6:Surface treatment - Plating/Chemical conversion treatment - Black chromium (rack) 7:Surface treatment - Other surface treatment - Coating 8:Surface treatment - Plating/Chemical conversion treatment - Unichromate (white) 9:Surface treatment - Plating/Chemical conversion treatment - Aluminum 10:Surface treatment - Plating/Chemical conversion treatment - Stainless steel |
| Type of manufacturing | Heavy electric machinery Jigs and tools Machine tools |
|---|---|
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Grinding processing - Cylindrical grinding 2:Development and production of prototype/Small-scale production - Grinding processing - Plane grinding 3:Development and production of prototype/Small-scale production - Grinding processing - Internal grinding 4:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 5:Development and production of prototype/Small-scale production - Machining - High rigid material 6:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 7:Surface treatment - Lap polishing - Dual-face lapping and polishing 8:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 9:Development and production of prototype/Small-scale production - Prototype processing - Prototype/Small-lot molding 10:Development and production of prototype/Small-scale production - Grinding processing - Centerless grinding |
[Rubber material performance evaluation test and material development support] We can assist in a wide range of areas as performance evaluation tests and material development support for rubber materials. Until now, we have assisted in various research and development projects. We would like to introduce our main handling tests. [Vulcanization test] "Vulcanization (cross-linking)" of rubber is to chemically bond the macromolecules polymers, to create a network structure. Vulcanization creates strong bonds between rubber molecules that increase elasticity and tensile strength. Before vulcanization, rubber stretches like chewing gum and does not return to its original shape, but vulcanized rubber is strongly bonded and tries to return to its original shape. Due to this action, a rubber like stretch and response occurs. The "vulcanization test" is to check the process from non-vulcanization to the end of vulcanization, and to confirm that there are no mistakes in the composition of materials and chemicals. At our company, we use it as a clue for performance evaluation during research and development. Also, perform vulcanization tests for each rubber kneading process in the mass production process is useful for quality control. [Curelastometer] The test equipment used for vulcanization tests is “curelastometer”. This device applies torsional vibration to a rubber test piece at a constant temperature and constant pressure, measures the torque received through the test piece, and measures the vulcanization characteristics of compounded rubber. This test equipment applies torsional vibration to a rubber test piece at a constant temperature and constant pressure, measures the torque received through the test piece and the vulcanization properties of compounded rubber. By using this equipment, it is possible to obtain a "vulcanization curve" that represents the process from unvulcanized to the end of vulcanization. The vulcanization curve will be greatly different just by changing the amount of chemicals to be blended. If we make a mistake in the type or amount of chemicals to be mixed, we can notice it because the shape of the vulcanization curve is different. In addition, this curve can provide information such as the speed at which vulcanization progresses and the appropriate vulcanization time guideline, and is also used when determining vulcanization conditions for rubber materials that have been compounded for the first time. We would like to be in charge of your rubber research and development. If you have any problems related to research and development, please contact us. We will carefully listen to your requests and propose solutions. You may check our other works below (Japanese only) [Entrusted testing] We create rubber test pieces and perform various tests. https://www.nc-net.or.jp/company/73335/product/detail/123465/ [Evaluation test] About compression set test https://www.nc-net.or.jp/company/73335/product/detail/124981/ [Evaluation test] About hardness measurement (IRHD) https://www.nc-net.or.jp/company/73335/product/detail/124296/ [Evaluation test] About hardness measurement (durometer) https://www.nc-net.or.jp/company/73335/product/detail/125103/ [Evaluation test] About specific gravity measurement https://www.nc-net.or.jp/company/73335/product/detail/125156/ [Evaluation test] About rubber adhesion and peeling test (Part 1) https://www.nc-net.or.jp/company/73335/product/detail/125217/ [Evaluation test] About rubber compression set test (Part 1) https://www.nc-net.or.jp/company/73335/product/detail/125701/ [Evaluation test] About rubber tear test (Part 1) https://www.nc-net.or.jp/company/73335/product/detail/125981/ Takaishi Industry Co., Ltd. https://takaishi-ind.co.jp/ [Rubber evaluation test vulcanization test cross-linking curelastometer]
| Main 3 products | Industrial rubber parts O-rings Integrated rubber molding |
|---|---|
| Type of manufacturing | Industrial machinery Kitchen Construction material |
| Recommended manufacturing category |
1:Mass production - Rubber - Compression molding 2:Mass production - Rubber - Rubber product prototype manufacturing 3:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 4:Development and production of prototype/Small-scale production - Prototype processing - Simplified/Molding 5:Designing - Test - Chemical analysis 6:Designing - Simulation - 3D modeling 7:Designing - Test - Specimen processing 8:Mass production - Rubber - EPT 9:Mass production - Rubber - Fluoro-rubber 10:Mass production - Rubber - NBR |
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