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| Main 3 products | Deep Drawing Deformed Drawing Eco clean Processing |
|---|---|
| Type of manufacturing | Kitchen Medical equipment Leisure goods |
| Recommended manufacturing category |
1:Mass production - Metal press - Drawing |
試作ワンストップソリューションで 課題を一気に解決します 製品開発の初期段階から量産前の試作金型成形まで、開発フェーズに併せたサービスや製品を提供いたします ＜開発フェーズ＞ [ 企画・デザイン ] → [ 設計 ] → [ モデリング ] → [ 試作 ] → [ 試作金型 ] ◆デザイン 製品化を見据えたプロダクトデザインをご提案いたします ◆リバースエンジニアリング ハイエンドスキャナを使用し実製品の形状を基に忠実な３Dデータを作成します ◆筐体・機構設計 筐体への機構部品の実装や機構を設計いたします ◆３Dモデリング 有機的な形状から、面精度を要求される工業製品まで、幅広く対応いたします。 ◆3Dプリント 比較的初期段階の試作確認や注型のマスタとして使用する機会が多い工法です。 ◆切削(樹脂、金属) 材料から製品形状を削り出す工法です 寸法精度や形状の再現性は高く厳密な確認が必要な場合に利用されます ◆注型(硬質、軟質、シリコン) 同一形状を複数個製作する場合や、 ゴムライク品を試作する場合に使用される工法です ◆その他の工法 板金、ギア、バネ、石膏鋳造、ＦＡＣＥ ＵＰ など ◆試作金型成形 試作型を使用して成形いたします 量産前の実材料での検証に活用いただけます
| Main 3 products | Trial production |
|---|---|
| Type of manufacturing | Not selected Not selected Not selected |
| Recommended manufacturing category |
1:Designing - Product and part designing - Model designing 2:Development and production of prototype/Small-scale production - Prototype processing - Model manufacturing 3:Designing - Simulation - 3D modeling 4:Designing - Data creation (3D scan) - 3D printer 5:Surface treatment - Coating - Resin coating 6:Surface treatment - Printing and others - Silk screen printing 7:Development and production of prototype/Small-scale production - Prototype processing - Simple mold, prototype mold |
| Type of manufacturing | Industrial machinery Transportation equipment Medical equipment |
|---|---|
| Recommended manufacturing category |
1:Mass production - Plastic - Vacuum molding 2:Mass production - Plastic - Air pressure molding 3:Mass production - Plastic - PMMA (polymethyl methacrylate) 4:Die manufacturing - Plastic mold - Vacuum/Air pressure molding die 5:Mass production - Plastic - Handles small-scale production 6:Development and production of prototype/Small-scale production - Prototype processing - Bending 7:Development and production of prototype/Small-scale production - Prototype processing - Punching 8:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 9:Development and production of prototype/Small-scale production - Machining - Router machining 10:Surface treatment - Plating/Chemical conversion treatment - Plastic |
| Main 3 products | Shape cutting lathe Integrex Large wire cut mold by U86 Spiral bevel gears manufacturing |
|---|---|
| Type of manufacturing | Jigs and tools Machine tools Industrial machinery |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 2:Parts manufacturing - Machinery part - Gear manufacturing 3:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 4:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 5:Development and production of prototype/Small-scale production - Grinding processing - Gear grinding 6:Development and production of prototype/Small-scale production - Machining - Keyway milling 7:Development and production of prototype/Small-scale production - Machining - Gear hobber 8:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 9:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 10:Development and production of prototype/Small-scale production - Jig manufacturing - General jig manufacturing |
| Type of manufacturing | Jigs and tools Measuring machinery Industrial machinery |
|---|---|
| Recommended manufacturing category |
1:Product manufacturing - Production property - Energy-saving equipment/Automatic instrument manufacturing 2:Designing - Industrial equipment designing - Automatic machinery manufacturing 3:Designing - Industrial equipment designing - Energy-saving machinery designing 4:Product manufacturing - Production property - Measurement/testing devices manufacturing 5:Designing - Jig and tool designing - General jig designing 6:Designing - Jig and tool designing - Automatic tool designing 7:Product manufacturing - Production property - Other industrial machinery manufacturing 8:Assembly/Inspection - Assembly - Industrial machinery assembly 9:Product manufacturing - Production property - Industrial robot manufacturing 10:Product manufacturing - Production property - Hydraulic pressure equipment manufacturing |
| Type of manufacturing | Jigs and tools Home electrical appliances |
|---|---|
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Jig manufacturing - Jig and tool manufacturing 2:Designing - Jig and tool designing - General jig designing 3:Development and production of prototype/Small-scale production - Machining - Molybdenum alloy 4:Mass production - Mechanical processing - Molybdenum alloy 5:Surface treatment - Heat treatment - Quenching |
"◆ Issues We used to manufacture parts only by cutting, but we thought to find a method that yield stronger products and less costly. ◆ Our suggestion We offered to including forging in the process that is normally performed only by cutting which lead to quality improvement and cost reduction. ◆ Improvement results ① A boost in strength The brass rod used for forging has a very high viscosity, which led to an increase in strength. ② Work efficiency improvement by reducing man-hours Compared to hot forging, processing such as ""making a hexagonal shape"" and ""pulling out"" can be performed at once, so parts to be cut has decreased. ③ Cost reduction Since the material used for hot forging is smaller compared to cutting, the total material cost has been reduced by 50%."
| Main 3 products | Brass forging and cutting products Household equipment parts (gas equipment parts, faucet fitting parts, various fittings) Automobile parts / electrical parts / electric power parts |
|---|---|
| Type of manufacturing | Industrial machinery Electronic parts Electrical component for transportation equipment |
| Recommended manufacturing category |
1:Mass production - Forging - Hot forging 2:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 3:Mass production - Forging - Brass 4:Parts manufacturing - Machinery part - Connection parts manufacturing 5:Mass production - Mechanical processing - Copper alloy 6:Parts manufacturing - Machinery part - Valve manufacturing 7:Surface treatment - Plating/Chemical conversion treatment - Nickel chromium (rack) 8:Development and production of prototype/Small-scale production - Machining - Bench lathe machining 9:Mass production - Forging - Below 500 g 10:Surface treatment - Plating/Chemical conversion treatment - Tin (barrel) |
Gloves and shoes used in cleanrooms are essential materials for preventing the adhesion of dust and microorganisms generated during work. While it's often thought of as consumables, disposable is often the best option. While preparing new gloves every time provides a sense of security, it also increases costs and environmental impact. On the other hand, specialized cleaning and sterilization processes allow for reuse while maintaining cleanliness. [General Issues: The limitations of disposables] Gloves and shoes come into direct contact with skin and sebum, making them susceptible to bacteria and dirt. Complete removal of bacteria is difficult with standard tap water washing or simple cleaning. For this reason, disposable gloves are the norm at some sites. However, increased waste increases costs and makes them unsuitable for sustainable operation. Improvements are also needed from the perspective of environmental impact and the SDGs. [Mechanisms enabling reuse] The key to reuse is "cleaning" and "sterilization." First, particles and organic matter are thoroughly removed using ultrapure water with a resistance of up to 18.2 MΩ. Ultrapure water contains almost no impurities, so it can remove even the most minute particles that regular pure water cannot. The materials are then dried using a HEPA filter dryer, circulating clean air to prevent recontamination during drying. Furthermore, combining this with a sterilization process kills bacteria and returns the materials to a safe, usable condition. [Electron Beam Sterilization and Gamma Ray Sterilization] There are several sterilization methods, but the most commonly used for gloves and shoes are steam sterilization and gamma ray sterilization. Steam sterilization is low-cost and highly efficient. Gamma ray sterilization has high penetration power, making it effective for thick shoes and materials with complex structures. The materials can be treated while still packaged, minimizing the risk of recontamination. [Benefits of reuse] - Reduced new purchase costs - Reduced environmental impact by reducing waste - Stable supply of materials (no reliance on disposables) - Strengthened response capabilities for audits and quality assurance This not only offers economic benefits, but also benefits from the perspectives of quality assurance and sustainability. [Vacuum packaging maintenance] Sterilized materials are vacuum-packaged to prevent recontamination during transport and storage. This maintains purity until the moment of opening, ensuring ready-to-use delivery. In particular, in the pharmaceutical and semiconductor industries, the presence or absence of packaging is directly linked to quality assurance. [Inspection and tracking] To ensure reuse, pre-shipment inspection and tracking are also important. Thorough hair and foreign object inspections are conducted, and only those that pass are delivered to the site. Furthermore, each material is assigned a barcode, and its history, from cleaning and sterilization to inspection and packaging, is centrally managed. This allows for rapid response to audits and inquiries and realizes a quality assurance system compliant with ISO 9001. [Our support] We have established the following process for gloves and shoes. - Cleaning with ultrapure water up to 18.2 MΩ - One-way management using a barrier-type washing machine - HEPA filter drying in a Class 100 clean room - Sterilization using steam sterilization or gamma rays - Quality assurance through hair and foreign body inspection - Vacuum packaging to prevent recontamination - History tracking using barcode management By combining these features, we enable reuse rather than disposable use, achieving both quality and cost. [Summary] So, do gloves and shoes need to be disposable? "They can be reused with specialized cleaning and sterilization." Contact Information Techno Clean Co., Ltd. 1438-1 Komai, Fujii-cho, Nirasaki-shi, Yamanashi Prefecture, 407-0001 TEL: 0551-30-2525 FAX: 0551-30-2526 Website: https://technoclean.jp/
| Main 3 products | Clean suits Cleanroom shoes Various cases Assy,processing,cleaning |
|---|---|
| Type of manufacturing | Not selected |
| Recommended manufacturing category |
Newly developed! Deep hole boring machine sales World’s firstφ1.0mm L/D=400 ! Leading the industry with small-diameter deep hole drilling machine! Description Our gun drilling machines meet a wide variety of needs in the medical, aerospace, automobile, and semiconductor fields. In particular, our model compatible with hole diameters of φ 1.0 to 6.0 is suitable for workpieces with extremely small diameters and L/D (depth with respect to hole diameter) exceeding 200, a task that is difficult with conventional gun drilling machines. Achieves deep hole drilling with high coaxiality (concentricity). In addition to models sold overseas, we have a large number of conventional models for domestic sales. We also can propose the most suitable machines for our customers.
| Main 3 products | Medical gun drilling machine Precision deep hole boring machine Table type of deep hole boring machine |
|---|---|
| Type of manufacturing | Jigs and tools Industrial machinery Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Deep hole drilling 2:Development and production of prototype/Small-scale production - Machining - Honing 3:Mass production - Mechanical processing - Micro-hole machining 4:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 5:Development and production of prototype/Small-scale production - Grinding processing - Cylindrical grinding 6:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 7:Development and production of prototype/Small-scale production - Machining - General-purpose lathe machining 8:Development and production of prototype/Small-scale production - Prototype processing - Plastic protocol machining 9:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 10:Development and production of prototype/Small-scale production - Grinding processing - Internal grinding |
The parking rod is a safety-critical component responsible for holding an automatic transmission (AT) vehicle in a stationary condition. As a safety part, its heat treatment conditions and cam angle accuracy are strictly specified. These requirements are essential to ensure that the vehicle remains securely stopped in the P range and does not move due to malfunction or misoperation. ■ Safety Requirements for the Rod The rod undergoes high-frequency induction hardening followed by tempering. During this process, precise control of surface hardness and case depth is required. In addition, the hardening pattern must never penetrate into non-designated areas. If the hardness is too low, wear progresses rapidly and the locking function may be lost. If the hardness is too high, the risk of brittle fracture increases. Proper management of the localized heat treatment pattern, which hardens only the specified areas, is the key to maintaining safety performance. ■ Safety Requirements for the Cam The cam requires a higher hardness than the rod, achieved through carburizing heat treatment, as it functions as a sliding contact surface repeatedly engaging with the rod and therefore demands high wear resistance. The case depth is strictly specified, and the cam angle is managed as a critical safety characteristic. Even a slight deviation in cam angle can alter engagement with the parking pawl, potentially causing a situation where the vehicle does not fully stop despite being in the P range. ■ Risks When Safety Characteristics Are Not Maintained Abnormal wear Part fracture Deformation due to improper heat treatment Cam angle deviation If any of these occur, the vehicle may begin to move even when the transmission is in the P range, directly leading to serious accidents and personal injury. ■ Manufacturing Control to Ensure Safety Performance To protect safety performance, the following controls are essential: Process assurance of heat treatment conditions (temperature, case depth, hardness) Visual inspection and hardness testing to verify hardening patterns High-precision cam angle measurement and lot variation control Measurement of deformation after heat treatment (straightness, dimensional changes) In-process checks for abnormal wear These activities are not merely quality control measures, but safety management practices aimed at accident prevention. ■ Strengths of Ohashi Tekko Vietnam At Ohashi Tekko Vietnam, heat treatment of rods and cams, as well as cam angle control, are managed as special safety characteristics in accordance with standards established by the Japanese headquarters. Through precise measurement of hardness, case depth, and cam angle, along with comprehensive evaluation of post–heat treatment deformation, the company ensures stable supply of high-reliability parking rods and related components that support vehicle safety. For more details, please download the PDF or feel free to contact us.
| Main 3 products | Cationic electrodeposition coating Pressing Press-fitting |
|---|---|
| Type of manufacturing | Not selected |
| Recommended manufacturing category |
1:Surface treatment - Coating - Electrodeposition coating 2:Assembly/Inspection - Assembly - Auto parts assembly 3:Auto parts manufacturing - Drive system part - Accelerator |
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