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It has become possible to manufacture no-oil-supply products for anyone. The oil-stick is a lubricant which consists of a rich mixture of graphite, molybdenum disulfide and base oil made into a stick-like form. To use, firstly, drill a hole into the sliding source where no-oil-supply is necessary and then incorporate the oil-stick. It is easy to use for anyone and a new way to reduce lubrication problems. The incorporation process is an additional process, meaning, one can apply it to any surface and/or any metal materials. The oil-stick is our own unique product that can be used to turn most metal mold parts into no-oil-supply metal mold parts.
| Main 3 products | Punch,die,guide pin,bush for press mold Original oil-free tool (solid lubricant) Fine pin processing/oil-free SUS bush |
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| Type of manufacturing | Industrial machinery Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Grinding processing - NC cylindrical grinding 2:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 3:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 5:Development and production of prototype/Small-scale production - Electrical discharge machine - Wire electric discharge machining 6:Development and production of prototype/Small-scale production - Electrical discharge machine - Electric discharge machining 7:Surface treatment - Heat treatment - Vacuum quenching 8:Development and production of prototype/Small-scale production - Grinding processing - Profile grinding 9:Development and production of prototype/Small-scale production - Grinding processing - Centerless grinding 10:Development and production of prototype/Small-scale production - Machining - Stainless steel |
Precision aluminum processing: We can produce mirrors simply by cutting (using special cutting tools) aluminum material (A5052). We have achieved surface roughness of Ra0.02 (Ry0.15 - 0.30) by cutting with machining tools! Note: Cut mirrors have different properties from polished mirrors. Consult with us on how you intend to use them.
| Main 3 products | Aluminum precision parts for semiconductor and LCD manufacturing equipment Aluminum precision parts for medical devices Microfabricated parts (can handle all types of materials) |
|---|---|
| Type of manufacturing | Industrial machinery Medical equipment Jigs and tools |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Machining - Aluminum alloy 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - NC machining - 5-face/5-axis machining 4:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 4:Development and production of prototype/Small-scale production - Machining - Handles microfabrication 5:Development and production of prototype/Small-scale production - Prototype processing - Small-size prototype manufacturing 6:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing 7:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 8:Development and production of prototype/Small-scale production - NC machining - Handles 3D processing 9:Surface treatment - Polishing/Lapping - Mirror polishing 10:Surface treatment - Plating/Chemical conversion treatment - Aluminum |
Custom-made PROTOTYPE automotive parts Prototype automotive parts manufacturer of top class in Japan sample vehicle made with our technologies We have a variety of techniques for the prototype auto parts production
| Main 3 products | prototype sheet metal parts |
|---|---|
| Type of manufacturing | Jigs and tools Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - Sheet-metal processing - Sheet metal protocol manufacturing 2:Assembly/Inspection - Inspection - Metal press 3:Development and production of prototype/Small-scale production - Prototype processing - Prototype/Small-lot molding 4:Assembly/Inspection - Assembly - Auto parts assembly 5:Development and production of prototype/Small-scale production - Sheet-metal processing - Pipe machining 6:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 7:Die manufacturing - Plastic mold - Injection molding die 8:Designing - Mold designing - General metal press die 9:Development and production of prototype/Small-scale production - Prototype processing - Simple mold, prototype mold 10:Die manufacturing - Plastic mold - Insert molding die |
This product is for bundling various kinds of paper together. This can handle from a single sheet of paper to papers folded in 2,3, ....plurally folded paper. This is also equipped with Double-Feeding Detection System. In Japan, this is generally used for auto-insertion of flyers, pamphlets etc. into daily newspaper. This products is highly expected to have further possible usages in your country. Genesis collator is the labor-saving machinery which combines different varieties of papers to one sheaf. In Japan, we use Genesis collator to gather vehicles known as “Chirashi (flyer)” into a set. Since a copier has an ability to sort papers, it can’t cope with flyers because they come in with different paper qualities and unique ways of folding. The machine proceeds and collates any type of paper in the same way as long as it meets the specific requirement.That is our proud product “Genesis collator". Because Genesis collator has to gather flyers with a various qualities of papers into a single set, it is equipped with a double feeding detection system, which thought to be difficult to design. Our an unique double feeding detection system will prevent from future double feedings which may occur during the state in which papers clung easily due to paper quality, ink, moisture, or static electricity. In addition, by utilizing “KNS sheet”, which is registered utility model an optional part for the collator, enables the machine to proceed and gather easily clung papers without any difficulties. Genesis collator also detects “missed inserts” and "paper jams" automatically, and it displays the errors clearly on a tablet terminal which prevents a missing page or disarranged pages greatly. Capacity 150papers/min. Paper size Postcard～A3 size / ordinary shelf B5～B3/ folding shelf Paper feeds Diagonally piling up (can be heap up) Dimension mm Height 1,975-1,475 (depend on the model) Width 720 (all models common) Depth while using: 1,322-1,270 (depends on the model) While Storing 992-965 (depends on the model) Weight (kg) 430-270 (The following are Japanese specifications'' reference data) Motor rating 750W Power supply AC100V 50/60Hz Consumption electricity 700W - 1,100W (depends on the model) Operating temperature -10℃ ～+50℃ Preservation temperature -20 ℃～+60 ℃s Registered patent ■Patent: The sheet feeding apparatus for the paper collator The pin wheel No: 3382705 ■Patent: Newspaper inserts paper collator Quantity display dropout paper NO:4187245 ■utility models : Separation force adjustment tool of the the paper feeder Rubber chip hidden NO:3126986 Patent pending ■special permission Patent ApplicationNO: 2010-284161 collator The Double feed detection by Ultrasonic Others
| Main 3 products | Machining, NC lathe |
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| Type of manufacturing | Industrial machinery Construction material Transportation equipment |
| Recommended manufacturing category |
1:Development and production of prototype/Small-scale production - NC machining - NC lathe machining 2:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Robot welding 3:Development and production of prototype/Small-scale production - Sheet-metal processing - Can manufacturing 4:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 5:Designing - Industrial equipment designing - Industrial machinery designing 6:Designing - Industrial equipment designing - Energy-saving machinery designing 7:Assembly/Inspection - Assembly - Industrial machinery assembly 8:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Arc welding 9:Development and production of prototype/Small-scale production - Machining - Keyway milling 10:Designing - Industrial equipment designing - Carrier machine designing |
Current Smart phones, tablets, and mobile devices’ monitor sizes are becoming larger and thinner, in other words, monitor surroundings are also becoming thinner. Since the place where the double sided tapes are applied to stabilize a glass cover and touch panel is becoming narrower, meaning balancing both adhesion strength and waterproof is one of the problems to be solved. At OTIS, by utilization of our unique process technologies, 【punching die/blade requirement】【analysis and analyze of materials】, we have achieved to punch press double sided tape pouch pressing with a width of 0.3mm. We also have achieved in manufacturing a variety of double-sided tapes: non-woven base, PET base, foam body base, Acryl foam, special base etc. Our facility is equipped with cutting plotter, in other words, a small lot sampling can be handled in a speedy manner. We can handle short lead time prototyping or mass production inquires clean room in Japan and/or China. Trust manufacturing service is also available.
| Main 3 products | Complex precision punching press for functional materials (cushion, double sided tape, film, sheet, metal foil, etc. ) Metal films (in-house developed shield gasket: conduction, contact, EMS protection, static electricity protection, shielding, and grounding) Designing and developing of rotary screen printers (functional materials), original processing machines, molds, and jigs. |
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| Type of manufacturing | Telecommunication equipment Electronic parts Medical equipment |
| Recommended manufacturing category |
1:Mass production - Rubber - Press stamping 2:Development and production of prototype/Small-scale production - Prototype processing - Punching 3:Mass production - Plastic - Film-lamination 4:Mass production - Plastic - Sheet / film processing 5:Mass production - Rubber - Home electrical appliances 6:Mass production - Rubber - Tire, wheel, and other auto parts 7:Mass production - Rubber - Packing-related products 8:Mass production - Rubber - Mobile phones 9:Die manufacturing - Press die - Designing |
[Prototypes] Quick delivery without the use of molds! [Material] Iron Galvanized steel plate SECC [Size] t=2.0mm Product size: 360.5 x 46 x 69 [Lot] 1 to 50 [Accuracy] ±0.1 to ±0.5 [Processing method] Programming → Laser processing → Finishing → Countersink burring → M4 tapping → M3 tapping → Hemming (seam) → Bending [Industry/Application] Electrical parts Bracket used for part of the upper housing [Feature] This prototype product is utilized in electrical-related products. We have experience in handling prototypes for sheet metal processing from one piece. The outside perimeter of this product is finished after laser processing, and bending is performed after burring and tapping. As shown in the photo, there are several bends and the U-shaped tip is bent further inward, thus bending it into the product shape will be impossible if the order of bending is incorrect. We delivered this prototype within a week after receiving the order. We are pleased to discuss with you about your needs. Starting with a single prototype, please do not hesitate to contact us if you are experiencing any difficulties with prototypes, presses, or sheet metal. Zaou Seisakusho Co., Ltd. is a parts manufacturer that specializes in precision sheet metal processing by laser processing and press processing with a maximum capacity of 300 tons. In addition, in order to satisfy our customers' QCD, the biggest feature is that we are doing one-stop from mold making to press work in-house. As a post-press process, we comprehensively support caulking, tapping, spotting, welding, assembly, etc. We are currently working on improving our sales support. ◇Contact us◇ 225 Osawa Sengoku, Kaminoyama-shi, Yamagata 999-3122 TEL: +8123-672-2237 FAX: +8123-672-2418 https://www.zao-press.jp/ E-mail: y-suzuki@zao-press.co.jp Please contact Sales Department (PIC:Suzuki)
| Main 3 products | Automotive parts Copying machine, OA parts related Electrical parts |
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| Type of manufacturing | Office automation equipment Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Mass production - Metal press - Progressive press (80 - 200 t) 2:Designing - Mold designing - Progressive die designing (auto) 3:Designing - Mold designing - Progressive die designing (light electrical) 4:Designing - Mold designing - Drawing metal press die designing 5:Designing - Mold designing - General metal press die 6:Mass production - Metal press - Single press (80 - 200 t) 7:Development and production of prototype/Small-scale production - Sheet-metal processing - Precision sheet metal machining 8:Development and production of prototype/Small-scale production - Machining - Tapping 9:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - TIG welding (argon welding) 10:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - Robot welding |
■ SUJ2 cylindrical roller with outer diameter accuracy of 1 micron In-house integrated production of cutting, polishing, grinding, heat treatment, surface treatment, and assembly processing. SUJ2 (high carbon chrome steel) SUS in general (SUS440C SUS304) ● Needle-shaped roller, knock pin, dowel pin, grooved pin ● Cylindrical roller, crowning roller, needle pin ● Precision shaft (Φ0.1 ~) Motor shaft, small diameter pin Specifications for rotating and linear precision rolling elements For bearings, linear guides, reduction gears, index tables
| Main 3 products | Manufacture of precision shafts, small diameter pins, positioning pins, needle pins Cylindrical roller, needle roller, crowning roller, rod roller High precision shaft / mirror surface shaft |
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| Type of manufacturing | Industrial machinery Electrical component for transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Parts manufacturing - Machinery part - Shaft and roller manufacturing 2:Mass production - Grinding processing - Centerless grinding 3:Mass production - Mechanical processing - Fine particle material accepted 4:Surface treatment - Polishing/Lapping - Mirror polishing 5:Mass production - Mechanical processing - Automatic screw machining 6:Mass production - Mechanical processing - High precision 7:Mass production - Mechanical processing - High strength |
| Main 3 products | Stainless Aluminum Titanium |
|---|---|
| Type of manufacturing | Telecommunication equipment Electronic parts Leisure goods |
| Recommended manufacturing category |
1:Surface treatment - Plating/Chemical conversion treatment - Colored alumite 2:Development and production of prototype/Small-scale production - NC machining - Machining (vertical) 3:Development and production of prototype/Small-scale production - Machining - General-purpose lathe machining 4:Designing - Industrial equipment designing - Automatic machinery manufacturing 6:Development and production of prototype/Small-scale production - Prototype processing - Chassis prototype manufacturing 7:Mass production - Mechanical processing - Aluminum alloy 8:Mass production - Mechanical processing - Stainless 9:Mass production - Mechanical processing - Titanium 10:Development and production of prototype/Small-scale production - Prototype processing - Bending |
ROSLIMBOARD H is a low thermal conductivity heat-insulation material and exhibits high performance, thus saving energy and space for equipment. ・Size of Blank Material Thickness : 25, 50mm Length X Width : 600X900 mm ・Applications Heat (Thermal) insulation material for industrial furnace (backup material) Heat (Thermal) insulation material for combustion equipment Heat (Thermal) insulation material for melting and holding furnace
| Main 3 products | Heat insulation(thermal insulation) and heat resistant materials (rigid heat insulation boards that are generally made of glass fiber, cement and mica as the main raw material) Composite of glass fiber or carbon fiber and plastics (FRP, GFRP and CFRP). Fine ceramics |
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| Type of manufacturing | Industrial machinery Electronic parts Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Plastic - FRP (fiber reinforced plastic) 2:Mass production - Plastic - GFRP (glass fiber reinforced plastic) 3:Mass production - Plastic - CFRP (carbon fiber reinforced plastic) 4:Mass production - Plastic - Thermoset resin 5:Mass production - Plastic - EP (epoxy) 6:Development and production of prototype/Small-scale production - Machining - Machining (resin) 7:Development and production of prototype/Small-scale production - Machining - Lathe machining (resin) 8:Material - Plastic material distribution - PF (phenol-formaldehyde) 9:Development and production of prototype/Small-scale production - Machining - Ceramic 10:Material - Specialized material distribution - Ceramic material |
| Main 3 products | Construction Machinery Parts Logistics Transport Equipment Industrial Machinery Parts |
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| Type of manufacturing | Machine tools Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Sheet-metal processing - Precision sheet metal processing 2:Mass production - Sheet-metal processing - Bender processing (flood control) 3:Mass production - Welding / welding - CO2 welding 4:Mass production - Blank cutting - Laser processing (over 1.2m) 5:Mass production - Blank cutting - Thin plate 6 mm or less 6:Mass production - Blank cutting - Thick plate 6 mm or more 7:Mass production - Welding / welding - TIG welding (argon welding) 8:Development and production of prototype/Small-scale production - Sheet-metal processing - Can manufacturing 9:Development and production of prototype/Small-scale production - Welding/Adhesive bonding - CO2 welding 10:Development and production of prototype/Small-scale production - Sheet-metal processing - Bending (over 3.0 m) |
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