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FA Parts , Shaft , Stell SUS304 Material:SUS304 Size:φ50x89 Processes and Equipments:Multi-tasking automated machine → End surface finishing → Needle processing → Grinding Quality Gurantees:external diameter H7 common difference, alignment0.02
| Main 3 products | Machining, NC lathes, cutting, quenching and polishing. Office, optics, valve and standard parts. Shafts, rotating shafts, flanges, washers, bolts, nuts, special screws, bearing cases, step shafts Die casting, aluminum casting, cast iron, aluminum, iron, stainless steel, resins processing |
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| Type of manufacturing | Industrial machinery Heavy electric machinery Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - Automatic screw machining 2:Mass production - Mechanical processing - NC turning machining 3:Mass production - Mechanical processing - Machining 4:Mass production - Mechanical processing - Complex turning machining 5:Mass production - Mechanical processing - Five-face/axes machining 6:Mass production - Mechanical processing - Iron 7:Mass production - Mechanical processing - Aluminum alloy 8:Mass production - Mechanical processing - Stainless 9:Mass production - Mechanical processing - Casting 10:Mass production - Mechanical processing - Turning machining(plastic) |
| Main 3 products | Sube-up HP filament (super flexible) Silicone trims |
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| Type of manufacturing | Transportation equipment Construction material Industrial machinery |
| Recommended manufacturing category |
1:Mass production - Plastic - Extrusion molding 2:Mass production - Plastic - Special shape extrusion molding 3:Mass production - Plastic - Dual molding 4:Mass production - Plastic - Handles small-scale production 5:Mass production - Plastic - Insert molding 6:Mass production - Plastic - PEEK (polyetheretherketone) 7:Mass production - Plastic - Elastomer 8:Mass production - Rubber - Silicon rubber 9:Mass production - Rubber - Fluoro-rubber 10:Mass production - Rubber - Packing-related products |
We mold thermosetting parts in Japan (Sakai, Miyazaki) and Vietnam (Ho Chi Minh). Thermosetting parts have excellent heat resistance, mechanical strength, and dimensional accuracy, and are often used as metal substitutes. The photo shows the parts used in a breaker and has a very complicated shape. [Molding material] Phenol Unsaturated polyester, etc. Complex shape is also available. Please feel free to contact us.
| Main 3 products | Automobile Parts (Thermosetting Resin Pulley) Heavy Electronic Industrial Machinery Parts (Breaker Parts) Composite Molding with Metals |
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| Type of manufacturing | Heavy electric machinery Industrial machinery Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Plastic - Thermoset resin 2:Mass production - Plastic - Insert molding 3:Mass production - Plastic - GFRP (glass fiber reinforced plastic) 4:Mass production - Plastic - Injection molding 5:Mass production - Plastic - Engineering plastic 6:Mass production - Plastic - Compaction moldingicompression, direct pressurej 7:Mass production - Plastic - Rotational/Slash/Dip molding 8:Mass production - Plastic - PPS (polyphenylene sulfide) 9:Mass production - Plastic - General-purpose material 10:Mass production - Plastic - Thin wall molding |
Combination insert molding machine in pursuit of high value added with unique ideas 'PIM' is an epoch-making progressive insert molding system developed from a new idea : harmonization of conventional technologies into one. More specifically, press working was combined with plastic molding to realize the combination insert molding system. We are also using this system for processing multiple products and small-lot products by changing the dies. This is another cost reduction system for material cost and running cost as well.
| Main 3 products | N/A |
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| Type of manufacturing | Electrical component for transportation equipment Home electrical appliances Transportation equipment |
| Recommended manufacturing category |
1:Mass production - Plastic - Insert molding 2:Mass production - Plastic - Injection molding 3:Product manufacturing - Production property - Machine tool manufacturing 4:Mass production - Metal press - Combined press-joining 5:Mass production - Metal press - Progressive press (80 - 200 t) 6:Mass production - Metal press - Iron 7:Mass production - Metal press - Stainless steel 8:Mass production - Metal press - Aluminum 9:Mass production - Plastic - General-purpose material 10:Mass production - Plastic - Engineering plastic |
Aluminum A5052 5 axes complex shape product We own over 50 pieces of high specification processing equipment in order to correspond to complex shapes and various lot sizes with high technology. While corresponding to high level demands of Japanese makers who are fighting in the world market, we consistently challenge ourselves to accumulate original experience and knowledge. Main product: Medical devices, communication devices, air pressure devices, semiconductors, and precision components of defense and aerospace related industries. Processing type: (Square) within □450, (Round)φ20~50 is the most specialized.φ700 is available at the maximum. Please contact us for other details. Materials: Aluminum, Stainless, Copper, Brass, and other metals in general. Currently, we actively deal with titanium, and other materials difficult-to-be-processed.
| Main 3 products | Communication device parts Medical equipment parts Semiconductor related parts |
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| Type of manufacturing | Industrial machinery Medical equipment Telecommunication equipment |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - Aluminum alloy 2:Mass production - Mechanical processing - Stainless 3:Mass production - Mechanical processing - Copper alloy 4:Mass production - Mechanical processing - Five-face/axes machining 5:Mass production - Mechanical processing - Machining 6:Mass production - Mechanical processing - Complex turning machining 7:Mass production - Mechanical processing - NC turning machining 8:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 9:Development and production of prototype/Small-scale production - NC machining - Combined lathe machining 10:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) |
Materials: stainless steel, copper alloy, nickel alloy, clad materials, titanium, etc. Industry: office automation equipment, automotive (mass production), space, new energies, etc. Volume: minimum from 1,000 to 100,000 or more items can be handled. (Test production is also possible with precondition of mass production.) Endo Manufacturing Co., Ltd. primarily produces stainless steel metal sleeves (ultra-thin stainless steel pipes). Metal sleeves are seamless pipes that can be built up to 20-μm thin out of stainless steel. We are now developing battery casings, motor covers, seamless steel belts and more for new uses, primarily in automobiles and office automation equipment.
| Main 3 products | Stainless steel products Metal sleeves High-precision seamless pipes |
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| Type of manufacturing | Office automation equipment Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - Seamless 2:Mass production - Mechanical processing - Ultra-thin 3:Parts manufacturing - Machinery part - pipe manufacturing 4:Mass production - Mechanical processing - Stainless 5:Mass production - Mechanical processing - Titanium 6:Mass production - Mechanical processing - Nickel alloy 7:Mass production - Mechanical processing - Clad 9:Mass production - Mechanical processing - High precision |
| Main 3 products | |
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| Type of manufacturing | Home electrical appliances Construction material Stationery products |
| Recommended manufacturing category |
1:Mass production - Plastic - Extrusion molding 2:Mass production - Plastic - Dual molding 3:Mass production - Plastic - Special shape extrusion molding 4:Mass production - Plastic - Tube extrusion molding 5:Mass production - Plastic - Pipe extrusion molding 6:Mass production - Plastic - PVC (polyvinyl chloride) 7:Mass production - Plastic - General-purpose material |
Aluminum die casting [Automotive parts, 2-wheel parts, general parts and office machine parts, etc.] ◆ Features The most commonly used die casting is aluminum alloy. This light and strong alloy has excellent corrosion resistant properties and is widely used in applications for various fields. ◆ Iwaki Diecast’s aluminum die casting production system We use a launder system, which enables us to always supply clean raw materials, when feeding the molten metal from the melting furnace to the holding furnace. The scrap material, which is generated during trimming, is returned to the melting furnace via an underground conveyor. Our casting equipment is automated featuring a unique manufacturing method that is both highly productive and very safe. It produces a smooth surface with a minimal number of blowholes. ◆ Melting process • Our melting is centralized with high thermal efficiency. • The molten metal is poured into the holding furnace using launders (troughs) and porters. • We supply clean molten metal with minimal temperature difference by using an electric furnace. ◆ Casting process • Our own automated and systematized facilities enable us to automate processes up to the separation of gates. • Our die temperature control enables us to make products of consistent quality. • Our management system CAMOS allows us to visually monitor the production status. ◆ Main usages Automotive parts, 2-wheel parts, general parts and office machine parts, etc.
| Main 3 products | Aluminum and zinc die cast products Ultra-high speed and precise zinc die cast products using special die casting constructions Iron and stainless steel injection molded parts…MIM (Metal Injection Molding) |
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| Type of manufacturing | Not selected Not selected Not selected |
| Recommended manufacturing category |
1:Mass production - Plastic - Metal injection molding (MIM) 2:Mass production - Casting - Metal injection molding (MIM) 3:Mass production - Casting - Die-casting 4:Mass production - Die-casting - Aluminum 5:Mass production - Casting - Stainless steel 6:Designing - Mold designing - Casting die designing 7:Surface treatment - Plating/Chemical conversion treatment - Zinc die-cast 8:Die manufacturing - Casting die - 3D modeling 9:Mass production - Die-casting - 125 t or less 10:Mass production - Die-casting - 125 - 250 t |
The sample product shown in the picture seems molded product; however, it is actually the result of machining, lathe, and milling. For production of shapes as shown in the picture with a small lot of few 100s and no reproduction plan, milling is effective and has advantages over molding on cost-efficiency and roughness.
| Main 3 products | Plastic Components for a Variety of Industrial Machineries Draft Chambers and Scrubbers Energy Saving Products |
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| Type of manufacturing | Industrial machinery Transportation equipment Medical equipment |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - NC milling machining 2:Mass production - Mechanical processing - Complex turning machining 3:Mass production - Mechanical processing - NC turning machining 4:Mass production - Mechanical processing - Automatic screw machining 5:Development and production of prototype/Small-scale production - Prototype processing - Bending 6:Development and production of prototype/Small-scale production - Machining - Machining/Handles small-scale production (order from 1 piece) 7:Mass production - Mechanical processing - Screw cutting machining 8:Mass production - Mechanical processing - High precision 9:Mass production - Mechanical processing - Turning machining(plastic) 10:Development and production of prototype/Small-scale production - Grinding processing - NC plane grinding |
Low cost high efficiency by self-produced machineries 【self-produced】【in-house design】【self-assembled】【mass production】【specialized machine】 Our machineries are designed, built, and assembled in-house with the reflection of our knowledge and attempts to reduce material costs. Our strength is low cost mass production with utilization of such machineries. We have numbers of achievements in manufacturing steel parts machining machines, in addition to, machines specialized to process parts for machining machines, press fitting plugs and pins, and parts for QAs. Although we are not capable of surface treatments and heat treatments, using our cooperative companies, we can deliver completed products with surface treatments and heat treatments to customers.
| Main 3 products | Rocker arm shaft Clutch lever Color |
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| Type of manufacturing | Transportation equipment Industrial machinery Not selected |
| Recommended manufacturing category |
1:Mass production - Mechanical processing - NC turning machining 2:Mass production - Mechanical processing - Automatic screw machining 3:Mass production - Mechanical processing - Machining 4:Mass production - Grinding processing - Centerless grinding 5:Surface treatment - Heat treatment - Gas nitrocarburizing 6:Mass production - Mechanical processing - Iron 7:Development and production of prototype/Small-scale production - Machining - Automatic lathe 8:Development and production of prototype/Small-scale production - NC machining - Machining (horizontal) 9:Mass production - Mechanical processing - Rolling machining 10:Mass production - Mechanical processing - Broaching machining |
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